Changing starter motor, V6 LEV
| Changing starter motor, V6 LEV |
| To remove |
| Note | ||
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If the car has a non-Saab radio, check that the customer has the radio code before commencing work. |
| 1. |
Remove the battery cover and disconnect the negative battery cable.
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| 2. |
Detach the hose to the secondary air injection pump check valve.
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| 3. |
Remove the secondary air injection pump distribution pipe from the rear bank on the exhaust manifold.
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| 4. |
Remove the connector from the bracket above the starter motor.
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| 5. |
Remove the bracket.
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| 6. |
Raise the car.
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| 7. |
Remove the drive belt cover.
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| 8. |
Unplug the generator connector.
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| 9. |
Unplug the oil pressure sensor connector.
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| 10. |
Remove the clip that secures the wiring harness to the generator.
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| 11. |
Unplug the starter motor connector.
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| 12. |
Remove the lower starter motor retaining bolt.
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| 13. |
Lower the car.
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| 14. |
Lift the wiring harness over the starter motor.
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| 15. |
Remove the upper starter motor retaining bolt.
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| 16. |
Lift out the starter motor up between the bulkhead and exhaust manifold.
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| To fit |
| 1. |
Clean then grease the contact surfaces and electrical connections of the starter motor with petroleum jelly, part no. 30 06 665, to prevent oxidization.
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| 2. |
Position the starter motor, lowering it between the exhaust manifold and bulkhead.
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| 3. |
Insert the lower starter motor bolt.
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| 4. |
Fit the upper starter motor bolt.
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| 5. |
Raise the car.
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| 6. |
Tighten the lower starter motor bolt.
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| 7. |
Plug in the starter motor connector.
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| 8. |
Plug in the generator connector.
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| 9. |
Plug in the oil pressure sensor connector.
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| 10. |
Fit the clip that secures the wiring harness to the generator.
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| 11. |
Fit the drive belt cover.
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| 12. |
Lower the car.
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| 13. |
Fit the bracket above the starter motor.
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| 14. |
Fit the connector to the bracket.
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| 15. |
Fit the secondary air injection pump distribution pipe onto the rear bank of the exhaust manifold.
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| 16. |
Fit the hose to the secondary air injection pump check valve.
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| 17. |
Connect the negative battery cable and fit the battery cover.
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| 18. |
Set the clock and reprogram the radio code.
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| 19. |
Carry out a function check.
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