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Test readings, control module connections

Test readings, control module connections




Scope

Nominal values and instructions for measuring voltages on the control module can be found under the respective headings below.

Remember


Note the measuring conditions and use common sense when assessing the results.

The nominal test readings shown apply with the ignition switched ON unless otherwise stated.

First, check that the power supply to the module is correct and that it is grounded properly.

Then check all the sensor inputs and signals from other systems.

Finally, check the outputs. Remember that the test readings do not tell us whether or not the module is functioning properly.

If a test reading is incorrect, investigate which leads, connectors or components should then be checked, using the wiring diagram.

The nominal test readings shown below apply when using a calibrated Fluke 88/97.

Test readings % (+) and ms (+) show the pulse ratio and pulse duration of the signal. The test instrument used must be able to measure pulse ratio and pulse width. The (+) sign denotes a positive trigger pulse, TRIG+.



Control module connection


> = greater than; < = less than; » = approx. equal to; ~ = AC voltage (LP: LOGIC PROBE P = select pulse; p = visible pulses)

Pin no.

Cable colour

Component/

function

In/out

Test conditions

Measure across

Test reading

See

1

RD/YE

Brake light RH, voltage measurement from TWICE to lamp bulb.

Out

Brake pedal depressed.

1-B-

B+

Lighting and signalling systems



2

YE

Tailgate relay, 5D, ground

Out

Lock tailgate

B+-2

B+

Doors and locks



3

GN/WH

Electric powered passenger seat, relay ground.

Out

Ignition ON

3-B-

approx. 1 V

Seats











Ignition OFF. Front doors closed.

Not affected.

3-B-

B+



4

BU/WH

Starter relay, ground

Out

Ignition switch in ST position.

Transponder not OK.

4-B-

B+

Theft protection











Ignition switch in ST position.

Transponder OK.

4-B-

<0.5V



5

GN/WH



Seat sensor, passenger seat.

In

Passenger seat occupied.

5-21

<4.2V

Seat belt system









Passenger seat not occupied.

5-21

5V



6

RD/BU

Switch, locking central locking, centre console.

In

Ignition ON.

6-B-

B+ for approx. 0.5 sec.

Doors and locks



7

BN/RD

Switch, unlocking central locking, centre console.

In

Ignition ON.

7-B-

B+ for approx. 0.5 sec.

Doors and locks



8



No connection.











9

BK/GN

Heater pad rear seat, request.

In

Ignition ON:

Pushbutton rear seat heater pad kept depressed.

9-B-

B+

Seats



10

RD/WH

Glass breakage sensor and tilt sensor, power supply.

Out

Sensor not disconnected.

Anti-theft alarm armed.

10-B-

B+

Theft protection

4D

5D

11

YE

Switch, unlocking boot lid/tailgate

In

Ignition ON.

11-B-

B+ for approx. 0.5 sec.

Doors and locks

4D

5D

12

YE/WH

Door switch, LH rear door.

In

Ignition ON:

Door closed

12-B-

B+ for approx. 0.5 sec.



Theft protection



13

VT/WH

Remote control receiver, ground.

In

Always

B+ -13

13-B-

B+

<0.5V



Theft protection



14

BN/YE

Remote control receiver, anti-theft alarm, signal.

In

Remote control not affected.

14-B-

B+

Theft protection









Press in locking button.

14-B-

approx. 6V for approx. 0.2 sec.



15

WH

I-bus (-)



In/Out

Ignition ON:

Bus active

15-B-

2-3V



16

RD/BU

Ignition +15, logic.



In

Ignition ON.

16-B-

B+



17

OG

Ignition +B, logic.

In

Ignition ON:

Key in ignition switch

17-B-

B+



18

LHD: RD/BU

RHD: BN/WH

Seat belt switch, driver's side.

In

Ignition ON:

Seat belt on driver's side not connected in buckle

18-B-

<0.5V

Seat belt system



Belt connected



18-B-

B+





19

GN

Tilt sensor signal.

In

Ignition ON

19-B-

1.0V

Theft protection



20

RD/WH

Central locking motors rear doors, control voltage anti-theft protection locking

Out

Not affected

B+ -20

B+

Doors and locks



Lock the car.

Then activate the function with the diagnostics tool.

20-B-

B+ -20

B+

<1V



21

GN/WH

Seat sensor passenger seat, ground.



Out

Ignition ON.

B+ -21

B+

Seat belt system



22

GN/BU

Central locking motors doors, control voltage locking

Out

Not affected

B+ -22

B+

Doors and locks



The car must not be locked.

Then activate the function with the diagnostics tool.

22-B-



B+ -22

B+



<1V



23

GN

Parking light LH rear, power supply from switch.

In

Light switch in parking light position (pos 1)

23-B-

B+

Lighting and signalling systems



24

BN

High-level brake light, power supply from TWICE to lamp bulb.

Out

Brake pedal depressed.

24-B-

B+

Lighting and signalling systems



25

RD/GY

Brake light LH, power supply from TWICE to lamp bulb.

Out

Brake pedal depressed.

25-B-

B+

Lighting and signalling systems



26

BK/GN

Central locking motor driver's door, control voltage unlocking

Out

Not affected

B+ -26

B+

Doors and locks





The car must not be locked.

Then activate the function with the diagnostics tool.

26-B-



B+ -26

B+



<1V



27

YE/GN

LED, anti-theft protection

Out

Activate function with diagnostics tool.

B+ -27

approx. 1.95 V

Theft protection



28

BK/VT

Seat belt warning lamp, ground.

Out

Ignition ON

28-B-

<1V for 6 secs.

Seat belt system







Seat belt buckled more than 6 seconds since ignition was switched ON.

28-B-

B+



29

YE/GN

Siren, communication



Out

Ignition ON.

29-B-

B+

Theft protection



30



No connection.











31



No connection.











32



No connection.













33

YE/BU

Unlocking with key in driver's door.



In

Ignition ON.

B+ -33

approx. 8V for 0.5 sec

Doors and locks



34

BN/WH

Tilt sensor, ground.

In

Always

B+ -34

34-B-

B+

<0.5V



Theft protection



35

GN/GY

Boot lid/tailgate switch.

In

Ignition ON:

Tailgate closed.

35-B-

B+ for approx. 0.5 sec.



Theft protection









Tailgate open.

35-B-

<0.1V





36

GN

Door switch; RH rear door.

In

Ignition ON:



Door closed.

36-B-

B+ for approx. 0.5 sec.



Theft protection











Door open.

36-B-

<0.1V





37

BK

Signal ground.



In

Always.

B+ -37

37-B-

B+

<0.5V





38

GN

I-bus (+)



In/Out

Ignition ON:

Bus active.

38-B-

2-3V



39

BN/YE

Immobilization; code from antenna unit near ignition switch.

In

Ignition ON.

39-B-

B+



Theft protection









Ignition OFF.

B+ -39

<0.1V





40



No connection.











41

BU

Bonnet switch.

In

Ignition ON:

Bonnet closed.

41-B-

B+ for approx. 0.5 sec.

Theft protection









Bonnet open.

41-B-

<0.1V







42

BN/GN

Central locking motor driver's door, control voltage, anti-theft locking.

The car must be locked.

Out

Not affected

B+ -42

B+

Doors and locks





Activate function with diagnostics tool.

42-B-



B+ -42

B+



<1V





43

RD

TWICE, power supply +30.

In

Always +30

43-B-

B+ -43

B+

<0.5V





44

GY

Central locking system motor, tailgate 5D, control voltage, theft security lock

Out

Not affected

B+-44

B+

Doors and locks





Activate TSL

44-B-

B+-44

B+

<1V



45

GN

Parking light LH rear, power supply from TWICE to lamp bulb.

Out

Light switch in parking light position (pos 1)

45-B-

B+

Lighting and signalling systems



46

BU

Parking light RH rear, power supply from switch.

In

Light switch in parking light position (pos 1)

46-B-

B+

Lighting and signalling systems



47

RD

Central locking, power supply from fuse.

In

Always +30.

Activate any central locking function.

47-B-

B+ -47

B+

<1V



Doors and locks



48

GN/GY

Brake light, power supply from brake light switch.

In

Brake pedal depressed.

48-B-

B+

Lighting and signalling systems



49

YE/GN

Central locking motors rear doors, control voltage unlocking.

Out

Not affected

B+ -49

B+

Doors and locks









Activate function with diagnostics tool.

49-ground

B+ -49

B+

<1V





50

GN

Antenna unit immobilization; power supply.

Out

Ignition ON:

Without transponder

50-B-

B+ for approx. 10 secs.



Theft protection











Ignition ON:

With transponder

50-B-

B+ for approx. 0.1 secs.





51

WH

Tailgate. 5D Locking





Always

51-B-

B+-51

B+

<1V

Doors and locks

52

GN

Electric heater rear seat, relay.

Out

Activate with diagnostics tool.

52-B-

approx. 1 V



Seats









Not affected

52-B-

B+





53



No connection.











54



No connection.











55

RD/BU

Lock button, driver's door.



In

Ignition ON:

Lock button up.



55-B-



0V



Doors and locks











Lock button down.

55-B-

B+ for approx. 0.5 sec.



56

BK/WH

Locking with key in driver's door.

In

Ignition ON.



56-B-

8V for approx. 0.5 secs.

Doors and locks













Key in door lock in locked position.

56-B-

0V





57

RD/BU

Glass breakage sensor, ground.

In

Always

B+ -57

57-B-

B+

<0.5V



Theft protection

4D

5D

58

YE/BU

Glass breakage sensor, signal.

In

Ignition ON.

58-B-

B+ for approx. 0.5 sec.

Theft protection

4D

5D

59

BU

Boot lid/tailgate switch for disarming anti-theft alarm.

In

Ignition ON:

Not affected

59-B-

B+ for approx. 0.5 sec.

Theft protection









Turn key to unlocked position.

59-B-

<0.1V



60

GN/BU



Door switch passenger door, front

In

Ignition ON:

Door closed.



60-B-

B+ for approx. 0.5 sec.

Theft protection









Door open.



60-B-

<0.1V



61

RD/BU



Door switch, driver's door

In

Ignition ON:

Door closed.



61-B-

B+ for approx. 0.5 sec.

Theft protection









Door open.



61-B-

<0.1V



62

BK/WH

Boot lid/tailgate lock motor, ground.

In

Always

B+-62

62-B-

B+

<0.1V

Doors and locks



63



No connection.











64



No connection.















65

LHD: BN/RD

RHD: BU/WH

Seat belt switch, passenger side

In

Ignition ON:

Seat belt on passenger side not connected in buckle



65-B-

<0.5V

Seat belt system







Seat belt buckled



65-B-

B+



66

BK/GN

Central locking motor passenger door front, control voltage, anti-theft locking.

Out

Not affected

B+ -66

B+

Doors and locks









Lock the car

Activate function with diagnostics tool.

66-B-

B+ -66

B+

<1V



67

GN/WH

Central locking system motor boot lid/tailgate, control voltage

Out

Not affected

B+ -67

B+

Doors and locks









Activate function with diagnostics tool.

67-B-

B+ -67

B+

<1V



68

BU

Parking light RH rear, power supply from TWICE to lamp bulb.

Out

Light switch in parking light position (pos 1)

68-B-

B+

Lighting and signalling systems



69

VT/WH

Central locking motor passenger door front, control voltage unlocking.

Out

Not affected

B+ -69

B+

Doors and locks









Activate function with diagnostics tool.

69-B-

B+ -69

B+

<1V



70

BK

Power ground TWICE



In

Always.

Operate central locking function.

B+ -70

70-B-

B+

<0.3V