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Alignment system Car-O-Liner

Alignment system Car-O-Liner


Car-O-Liner Mark 6 Ergo is a Swedish-manufactured alignment jig. It is a development of the previously recommended MK-5, which has proved itself within the Saab organisation. The manufacturer also has large alignment jigs with drive-up ramps and the like.

The jig is so flexible that it can be used to straighten all types of damage.

When straightening major damage, a counterhold is needed to keep the car in place and relieve the load on undamaged components. This is particularly important when chassis clamps with weak attachment points are mounted on cars.

The kit can be supplemented with an extra draw aligner to generate multi-directional pull.

The measurement system is mechanical and meets Saab's tolerance requirements. An electronic measurement system is available as an option. The measurement system can be in place during straightening.

The data documentation is well worked up and contains necessary measurements for alignment work.

There is a general clamping system for securing new parts during welding. This can also handle high-positioned parts, such as soft top mountings.

The short diagnosis time makes the equipment suitable for use in damage assessment and the like.

Set-up in the jig, calibration of the measurement system and measuring a car takes about one hour.

One day of training with continual follow-up is included, provided by the representative of each market.

The jig is delivered with lift and ramps for speedy set-up.

Car-O-Liner is represented in most of Saab's markets.

Dimensions

Length

4060 mm

Width

900 mm

Weight

740 kg



Car-O-Liner Mark 6 Ergo (1310000070)

The part numbers in the tables are Car-O-Liner's own part numbers.

1

Jig components for setting up the car on the jig

B60

1310130350

1

Adapter kit MK6 for counterhold kit

B78

1310121330

1

Counterhold kit

B76

1310121310

2

Tool cart

B90

1310840000

1

Drive-up ramps

T55

1311500000

2

Draw aligner

D16

1310385000

2

Nike pressure cylinder/pneum. hydraulic pump

D35/D45

1310383000/1310383210

1

Universal pull clamp kit

T10

1310108018

1

Accessory for universal pull clamp

T11

1311008000

2

Pull chain with hooks - 2.4 m

T33

1311007103

2

Chain shortener for T33

T12

1311007003

1

Pull clamps

T72

1311130002

1

Pull clamps

T73

1311130003

1

Wheel kit

B550

1310105500



Extra accessory

1

Car-O-Flex clamping system for body parts

F50 +F51

1310118002

1

Accessory for holding high body parts, e.g. convertible components

F70M5

1310118350

1

Car-O-Tronic Classic, electronic measurement system



1410000013

1

Car-O-Tronic Vision, electronic measurement system

1410000015

1

Measuring device

M217-120

1310208312

1

Measuring device

M217-180

1310208311

1

Centre plate

M257

1311213222

1

Pull clamp

T47

1311131000

1

Downward pull

D91

1310385230

1

Plate (Saab)

B147

1311132000

1

Plate (Saab)

B273

1310108276



Alignment system Car-O-Liner SPEED


SPEED is a system that is just as well suited for bodywork workshops that are already well equipped as for small repair and painting workshops.

SPEED is a supplement to workshops that already have one or more full-size alignment jigs. After diagnosis, cars with minor damage can be transferred to SPEED. This frees up the large alignment jigs for more advanced work, thereby increasing workshop capacity.

SPEED is also suitable at workshops and car paintshops that want to expand their business to include straightening and repair of minor bodywork damage.

Technical data

Lifting height

1600 mm

Lifting capacity

2500 kg

Length

2510 mm

Width

766 mm

Weight

550 kg













Speed, complete with pump BS10 (1380000012)

1

Speed platform with lift

BS13

1380110500

1

Hydraulic unit 400V 3-phase 50Hz

T601

1381402300

1

Hydraulic oil



1311301008

4

Jig mounting

B30

1380115300

1

Draw aligner Speed

D20

1380385300

1

Draw chain kit

T32

1311007102

4

Height extender 60

B637

1380116110

1

Pump PP42466 with hose

D45

1310383210

4

Chassis clamp Speed

B639

1380108300

1

Speed check complete

M947

1381223001



BenchRack BR5000


With several models to choose from, Car-O-Liner's BenchRack system can be customised to fit all the needs of a workshop. BenchRack is equipped with a tilt function that facilitates vehicle set-up. It also requires minimal space in the workshop. With BenchRack, the work goes quickly - everything from set-up and damage diagnosis to final inspection of the repair. The jig is suitable for aligning all types of damage. When straightening major damage, a counterhold is needed to keep the car in place and relieve the load on undamaged components. This is particularly important when chassis clamps with weak attachment points are mounted on cars. The kit can be supplemented with an extra draw aligner to generate multi-directional pull. The measurement system is mechanical and meets Saab's tolerance requirements. An electronic measurement system is available as an option. The measurement system can be in place during straightening. The data documentation is well worked up and contains necessary measurements for alignment work. There is a general clamping system for securing new parts during welding. This can also handle high-positioned parts, such as soft top mountings. The short diagnosis time makes the equipment suitable for use in damage assessment and the like. Set-up in the jig, calibration of the measurement system and measuring a car takes about one hour. One day of training with continual follow-up is included, provided by the representative of each market. The jig is delivered with lift and ramps for speedy set-up. Car-O-Liner is represented in most of Saab's markets.



1

Jig frame with lift

B 16

1330500015

1

Loading ramps BR000

B320

1330500009

1

Draw aligner

D16

1310385000

1

Covered cart

B 90

1310840000

1

Jig components

B61

1330500014

2

Hydraulic drive unit

T601

1381402300

1

Adapter kit BR for counterhold kit

B79

1310121340

1

Counterhold kit

B76

1310121310

2

Nike pressure cylinder/pneum. hydraulic pump

D35/D45

1310383000/1310383210

1

Universal pull clamp kit

T10

1310108018

1

Accessory for universal pull clamp

T11

1311008000

2

Pull chain with hooks - 2.4 m

T33

1311007103

2

Chain shortener for T33

T12

1311007003

1

Pull clamps

T71, T72

1311130001/1311130002

1

Pull clamps

T73, T74

1311130003/1311130004

1

Pull clamp

T47

1311131000

1

Downward pull

D91

1310385230

1

Retaining plate

B141

1311120000

1

Angle bracket

B147

1311132000



Extra accessory

1

Car-O-Flex BR clamping system for body parts

F50

1310118000

1

Car-O-Tronic Classic, electronic measurement system

MC12

1410000014

1

Car-O-Tronic Vision, electronic measurement system

MC50

1410000015

1

Measuring device

M217-120

1310208312

1

Measuring device

M217-180

1310208311

1

Centre plate

M257

1311213222