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(210-2355) Oil leakage at the oil thermostat plug

Symptom: Oil leakage, oil pressure lamp switches on

MODIFICATION INSTRUCTION
Bulletin Nbr: 210-2355
Date: ........... juniĀ 2002
Market: enligt separat lista
Oil leakage at the oil thermostat plug

Customer Satisfaction Campaign 154 11

Cars in stock must be rectified before delivery.

A personal communication must be sent to the owners of cars already delivered requesting them to get in touch with the nearest Saab garage as soon as possible to have the fault rectified.

Cars affected

Saab 9-5 M02 with engines B205E, B235E and B235R within VIN range 23042580 - 23057329.

Background

Due to a processing error to the oil thermostat housing plug, oil leakage may occur.

Symptoms

Oil leakage, oil pressure lamp switches on



Parts required

75 20 372 (CA: 30505791) Plug

91 09 182 (CA: 30520353) Seal

Procedure

Before proceeding, check box D3 on the modification identity plate. If necessary, fit a new modification identity plate according to SI 801-2332. If the box is not filled in, continue as follows.


1. Raise the car. Remove the front section of the lower engine cover and fold it down.

2. Place a receptacle underneath the car and remove the plug. Leave the spring and thermostat unit in place.


3. Clean the plug sealing surface. Carefully thread a new seal onto the plug before fitting in order to prevent damage to the sealing surface. Fit a new plug.

Tightening torque 60 Nm (44 lbf ft).

4. Clean any excess oil and fit the lower engine cover. Lower the car.

5. Check the oil level and top up if necessary.


Marking the modification identity plate

On completion of the necessary procedures, mark modification identity plate box D3. If the work was carried out by the importer, mark the box with a "7". If done by a dealer, mark it with an "8".

Standard times-/Warranty information

See separate information.