SAAB WIS ONLINE

(248-2611 utg. 3) Check/replacement of ignition discharge module

MODIFICATION INSTRUCTION
Bulletin Nbr: 248-2611 utg. 3
Date: ........... November 2006
Market: US, CA, JP, TW
Check/replacement of ignition discharge module

Product Safety Recall 150 21

Cars in stock must be rectified before delivery.

A personal communication must be sent to the owners of cars already delivered requesting them to get in touch with the nearest Saab garage as soon as possible to have the fault rectified.

Cars affected

Saab 9-5 M00-02 with engine alternative B205/B235

Saab 9-5 M01-03 with engine alternative B308 up to and including chassis number 33027727

Saab 9-3 (9400) M00 - 02 with engine alternative B205/B235

Background

The ignition discharge module may break down due to an electrical overload. The fault often occurs during a start attempt, resulting in the engine not starting. In rare cases, the fault arises during driving.

Parts required

If the ignition discharge module is to be replaced:

55 562 588 Ignition discharge module for B205/235

55 561 133 Ignition discharge module for B308. 1 or 2 per car

Contact Protect CRC (www.crcindustries.com) or Contact 61 or similar

If the ignition discharge module is not to be replaced:

16-30 19 312 Krytox (sufficient for approx. 30 cars)

Contact Protect CRC (www.crcindustries.com) or Contact 61 or similar

For fitting the modification identity plate (not US/CA):

12 785 148 Modification identity plate

93 160 907 Cleaning agent Motip Dupli, aerosol 400 ml (sufficient for 50-100 cars)

Procedure

Checking the modification identity plate (not US/CA)

Before undertaking any measures, check box B4 (9-3 M00-M02) , B1 (9-5 M00-M01), F1 (9-5 M02) or C1 (9-5 M03) of the modification identity plate.


1. Remove the ignition discharge module as described in WIS - Engine - Trionic T7 - Adjust/replace - Ignition discharge module. Do not carry out "Extended ignition discharge module diagnose"

2. Check the serial number of the ignition discharge module. If the ignition discharge module is from the serial number interval below, it must be replaced. Other ignition discharge modules are not to be replaced.

B205/235: Serial number interval D000000 - D336210 or B083821 - B096117.

B308: Serial number interval C048743 - C072404.

3. Fit the ignition discharge module as described in WIS.

If the old ignition discharge module is to be refitted, lubricate it with Krytox.

New ignition discharge modules come pre-lubricated with Krytox and do not require additional lubrication.

4. Dispose of replaced ignition discharge modules in accordance with the laws of the relevant market. The modules are to be disposed of in a manner that makes their reuse impossible.


Marking the modification identity plate (not US/CA)

Upon completion of the procedure, the modification identity plate is to marked in box B4 (9-3 M00-M02), B1 (9-5 M00-M01), F1 (9-5 M02) or C1 (9-5 M03). Mark the box with a "7" if the action was carried out by the importer or an "8" if it was carried out by the dealer.

Fitting the modification identity plate (not US/CA)

Note

A modification identity plate must only be fitted where local directives require the marking of the car.


Fit the modification identity plate as described in WIS.

9-5 M04 - General - General - Technical data - Plates and labels

Standard times/Warranty information

See separate information.