Service programming
Service programming |
Read this first!
Check that Tech 2 software and the TIS 2000 software in the computer to be used are the latest, correct versions for SPS programming.Tools for SPS programming
PC with TIS2000 and WIS installedDongle and adapter
Tech 2 with 32 Mbits card
Tech 2 PC cable with RS232 adapter (max. 10 m long)
86 12 533 Battery tester 311 (EU)
86 12 525 Battery tester 311 (US)
Needle-nosed pliers
Important | ||
All current consuming components/systems, such as lighting, ACC, audio system, seat heaters, seat ventilation and cooling fans, must be turned off during SPS programming. |
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12 volt minimum requirement for programming
The battery must be in good condition for successful SPS programming. Before starting the procedure, you must check the battery. Do so with battery tester 86 12 533 (EU) or 86 12 525 (US). Follow the instructions provided with the battery tester. Remove the main fuses from the car to eliminate "background noise" from the system during the test. Fit the main fuses on completion of the test.If necessary, charge the battery with a trickle charger (less than 15 A) while performing SPS programming. Do not use a quick charger (greater than 20 A) as this can disrupt SPS programming.
Trionic 7 |
Reprogramming
Follow the description below carefully to ensure success.Important | ||
The control module will be rendered unserviceable if programming is interrupted! |
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1. |
Connect Tech 2 to the data link connector.
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2. |
Start Tech 2 and select
Service Programming System (SPS)
.
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3. |
Select
Request Info
.
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4. |
Then select: model year, vehicle type, group, system
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5. |
Follow the instructions on Tech 2.
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6. |
Disconnect Tech 2 from the vehicle and connect it to the COM port of the computer (flat cable). TIS2000 must be installed on the computer.
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7. |
Check whether the software on the computer is newer than that of Trionic 7. If so, download it to Tech 2.
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8. |
Disconnect Tech 2 from the computer and reconnect it to the vehicle.
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9. |
Start Tech 2 and select
Service Programming System (SPS)
.
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10. |
Select
Program ECU
.
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11. |
Follow the instructions on Tech 2.
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12. |
Wait until programming is complete. This takes approx. 20 minutes.
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13. |
Once programming is complete: switch off the ignition, connect the radiator fan and test start.
If the engine does not start: Switch off the ignition. Remove and refit the fuse 17 for Trionic 7. Try restarting the vehicle. |
PSG 16 |
SPS programming:
Follow the description below carefully to ensure success1. |
Make a note of the vehicle's VIN.
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2. |
Connect Tech 2 to the data link connector and turn the ignition key to the ON position.
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3. |
Start Tech 2 and read out any DTCs from all systems.
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4. |
Select
Diagnosis
Then select Model year: ... Vehicle type: 9-5 System: All System: Read/Erase all DTC information System: Read all DTC information Then follow the instructions on Tech 2. |
5. |
Make a note of the DTCs.
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6. |
Go back to the main menu and select
Service Programming System (SPS)
.
Select Request Info Then select Model year: ... Vehicle type: 9-5 Group: Engine System: PSG 16 Then follow the instructions on Tech 2. |
7. |
Connect Tech 2 via a dongle and flat cable to the computer's COM port.
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8. |
Go to the "Start menu" in Tech 2.
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9. |
Start the TIS 2000 application and select
Service Programming System
.
Then select: Diagnostic Tool: Tech 2 Programming progress: Reprogram ECU ECU location: Vehicle Follow the instructions and select Next Validate the VIN and select Next Validate the Vehicle Data and select Next If the software in Selected ECU Software is a later version than the Current ECU Software, select Reprog |
10. |
After programming is complete, disconnect Tech 2 from the computer and reconnect it to the vehicle.
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11. |
Remove cooling fan's "FAN Low" relay from the underhood electrical centre.
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12. |
Switch off all heavy current consumers, such as lighting, ACC, audio system, heated seats, seat ventilation, etc.
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13. |
Start Tech 2 and select
Service Programming System (SPS)
Select Program ECU . Follow the instructions on Tech 2. |
14. |
Check that the ACC fan is switched off during programming.
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15. |
Wait until SPS programming is complete. This takes approx. 15 minutes.
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16. |
The message
Programming successful!
on Tech 2 indicates that SPS programming is complete.
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17. |
Return to the main menu in Tech 2.
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18. |
Fit the cooling fan relay.
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19. |
Read out the DTCs from all systems (see item 3). Compare with any DTCs that existed prior to SPS programming. New DTCs may have been generated during programming.
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20. |
Rectify and delete the DTCs if there are any in any system.
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21. |
Connect an exhaust extraction hose and start the engine to check that it works. Switch off the engine.
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22. |
Disconnect Tech 2 and close the cover over the data link connector.
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ECM V6 diesel |
SPS programming
Follow the description below carefully to ensure success1. |
Make a note of the vehicle's VIN.
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2. |
Connect Tech 2 to the data link connector and turn the ignition key to the ON position.
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3. |
Start Tech 2 and read out any DTCs from all systems.
|
4. |
Select
Diagnosis
Then select Model year: ... Vehicle type: 9-5 System: All System: Read/Erase all DTC information System: Read all DTC information Then follow the instructions on Tech 2 |
5. |
Make a note of the DTCs.
|
6. |
Go back to the main menu and select
Service Programming System (SPS)
.
Select Request Info Then select Model year: ... Vehicle type: 9-5 Group: Engine System: ECD V6 TiD Then follow the instructions on Tech 2. |
7. |
Connect Tech 2 via a dongle and flat cable to the computer's COM port.
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8. |
Go to the "Start menu" in Tech 2.
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9. |
Start the TIS 2000 application and select
Service Programming System
.
Then select: Diagnostic Tool: Tech 2 Programming progress: Reprogram ECU ECU location: Vehicle Follow the instructions and select Next Validate the VIN and select Next Validate the Vehicle Data and select Next If the software in Selected ECU Software is a later version than the Current ECU Software, select Reprog |
10. |
After programming is complete, disconnect Tech 2 from the computer and reconnect it to the vehicle.
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11. |
Remove cooling fan's "FAN Low" relay from the underhood electrical centre.
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12. |
If the vehicle has TCS, remove fuse 29 ABS/TCS/ESP from the fuse board in the dashboard.
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13. |
Switch off all heavy current consumers, such as lighting, ACC, audio system, heated seats, seat ventilation, etc.
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14. |
Start Tech 2 and select
Service Programming System (SPS)
Select Program ECU . Follow the instructions on Tech 2. |
15. |
Check that the ACC fan is switched off during programming.
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16. |
Wait until SPS programming is complete. This takes approx. 15 minutes.
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17. |
The message
Programming successful!
on Tech 2 indicates that SPS programming is complete.
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18. |
Return to the main menu in Tech 2.
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19. |
Fit the cooling fan relay.
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20. |
Fit the TCS fuse, fuse 29
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21. |
Read out the DTCs from all systems (see item 3). Compare with any DTCs that existed prior to SPS programming. New DTCs may have been generated during programming.
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22. |
Rectify and delete the DTCs if there are any in any system.
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23. |
Connect an exhaust extraction hose and start the engine to check that it works. Switch off the engine.
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24. |
Disconnect Tech 2 and close the cover over the data link connector.
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ACC, 9-5 |
Reprogramming
There are two types of hardware for ACC to 9-5:An older one, with a hardware number ending in 060804.
A newer one, with a hardware number ending in 060807.
If programming of an older ACC is accidentally interrupted, programming must be restarted from step 3.
For newer hardware, programming must be restarted from step 10.
Follow the description below carefully to ensure success.
1. |
Connect Tech 2 to the data link connector.
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2. |
Start Tech 2 and select
F5: Service Programming System (SPS)
.
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3. |
Select
F0: Request Information
.
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4. |
Then select: model year, vehicle type, group, system
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5. |
Follow the instructions on Tech 2.
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6. |
Disconnect Tech 2 from the vehicle and connect it to the COM port of the computer (flat cable). TIS2000 must be installed on the computer.
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7. |
Check whether the software on the computer is newer than that of the ACC. If so, download it to Tech 2.
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8. |
Disconnect Tech 2 from the computer and reconnect it to the vehicle.
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9. |
Start Tech 2 and select
F5: Service Programming System (SPS)
.
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10. |
Select
F1: Program control module
.
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11. |
Follow the instructions on Tech 2.
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12. |
Wait until programming is complete. This takes approx. 6 minutes.
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13. |
Once programming is complete: switch off the ignition. Wait until the ACC display has gone out (5 - 10 seconds).
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14. |
Start the engine and wait until ACC has been calibrated and the display appears normal.
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