SAAB WIS ONLINE

(248-2404) Reprogramming, V6 TiD

Symptom: - turbo speed with associated damage - the engine stops due to erroneous signal on fuel shortage

MODIFICATION INSTRUCTION
Bulletin Nbr: 248-2404
Date: ........... April 2003
Market: enl. separat lista
Reprogramming, V6 TiD

Customer Satisfaction Campaign 154 25

Cars in stock must be rectified before delivery.

A personal communication must be sent to the owners of cars already delivered requesting them to get in touch with the nearest Saab garage as soon as possible to have the fault rectified.

Cars affected

Saab 9-5 M02-03 with Engine Alternative D308L within Vehicle Identification Number range 23000132 - 33003631.

Background

The calibration for the V6 diesel Engine management system has been improved in a number of areas, including:

- turbo speed control

- EGR Diagnostics

- fuel shut-off function

- cylinder pressure control

- reduced limit for coking protection

To reduce the engine's oil temperature the parameters for coolant temperature in ACC and DICE are changed. Parameter change is also carried out in MIU so that the correct temperature is displayed.

Symptom description

- turbo speed with associated damage

- the engine stops due to erroneous signal on fuel shortage



Parts required

If a new modification identity plate is required:

49 00 007 Modification identity plate

16-30 15 815 Cleaning agent, sufficient for 50 - 100 cars

Procedure

Before proceeding, MI 410-2372, MI 232-2370 and MI 210-2365 must be carried out, see the table below.

MI no.

Title

Date

410-2372

Replacement of cruise control switch on the clutch pedal

October 2002

232-2370

Replacement of components in the V6 diesel intake system

October 2002

210-2365

Fitting, oil label V6 diesel

October 2002



Before proceeding, check box D5 (M02), or A5 (M03), of the modification identity plate. If necessary, a new modification identity plate must be fitted (applies only to M02), see "Fitting a new modification identity plate". If the box is not marked, proceed as follows.

Note

In order to carry out this work, Tech 2 with software version 106.000 or later is required.

The software is available from TIS2000 (Edition 2003-2) or IRIS (2003-1 Update2).



1. Carry out the service programming as per WIS - General - TIS 2000 - Technical description - Service programming - ECM V6 Diesel.

The following software must be used:

Part affected

New software name

Engine management system V6 diesel 130 kW

CS3MIKN4

Engine management system V6 diesel 120 kW

CS3MIKJ4



2. Carry out a " Spare Part Programming" of ACC, follow the instructions in Tech 2.

3. Carry out a " Spare Part Programming" of DICE, follow the instructions in Tech 2.

4. Carry out a " Spare Part Programming" of MIU, follow the instructions in Tech 2.


Marking the modification identity plate

After carrying out the procedure, box D5 (M02) or A5 (M03) on the modification identity plate must be marked. Mark the box with the number "7" if the procedure was carried out by the importer or with the number "8" if carried out by the dealer.

Fitting a modification identity plate (M02)




1. Open the boot lid and hang up the floor panel.

5D: Lift up the trim above the spare wheel and hook it securely to the luggage compartment hatch.

2. 4D: To obtain a radius, bend the modification identity plate by pressing the plate against the sill slightly.


3. Clean the surface of the body using Teroson FL T875. Remove the plastic backing from the rear of the plate.

4. 4D: Press the modification plate securely into place as per the illustration.


5. 5D: Press the modification plate securely into place as per the illustration. Replace the trim above the spare wheel.


6. Close the floor panel and the boot lid.


Standard times-/Warranty information

See separate information.