Brake servo, LHD
Brake servo, LHD |
To remove |
1. |
Remove the lower dashboard section on the driver's side.
|
2. |
Remove the master cylinder, see
To remove
.
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3. |
Remove the ABS unit; see
To remove
.
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4. |
Remove the ABS unit bracket.
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5. |
Detach the vacuum hose from the brake servo.
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6. |
Remove the connector cover.
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7. |
Unplug the connector of the engine harness.
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8. |
Cut off the cable tie.
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9. |
Remove the clip.
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10. |
Unplug the connector of the water valve. Be careful so as not to break the connector.
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11. |
Remove the bracket of the engine harness.
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12. |
Remove the brake servo retaining nuts from the bracket.
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13. |
Remove the clip on the pushrod and lift out the brake servo.
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To fit |
1. |
Depress the brake pedal by means of a brake pedal clamp.
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2. |
Connect the pedal and brake servo pushrods. Make sure that the brake pedal pushrod reaches far enough that it is secured by the clip.
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3. |
Position the brake servo in the bracket.
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4. |
Remove the brake pedal clamp.
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5. |
Fit the brake servo nuts.
Tightening torque: 24 Nm (18 lbf ft) |
6. |
Depress the brake pedal and pull out the pedal switch's self-adjuster.
Check that the pushrod is positioned correctly by pulling the brake pedal rearwards. The pedal should feel dead. |
7. |
Fit the lower dashboard section.
|
8. |
Attach the vacuum hose to the brake servo.
|
9. |
Fit the master cylinder; see
To fit
.
|
10. |
Fit the ABS unit bracket.
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11. |
Attach a new cable tie.
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12. |
Fit the clip.
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13. |
Plug in the water valve connector.
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14. |
Fit the bracket of the engine harness.
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15. |
Plug in the connector of the engine harness.
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16. |
Plug in the connector of the anti-theft alarm breaker.
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17. |
Fit the ABS unit; see
To fit
.
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18. |
Manual gearbox:
Fit clutch hose to the brake fluid reservoir.
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19. |
Fit the main fuse box.
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20. |
V6 diesel engine:
Fit the turbo unit heat shield.
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21. |
Fit the battery and battery cover.
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22. |
Fill with brake fluid and bleed the brake system; see
Bleeding the brake system
.
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