SAAB WIS ONLINE

Brake servo, LHD

Brake servo, LHD

To remove


1. Remove the lower dashboard section on the driver's side.

2. Remove the master cylinder, see To remove .

3. Remove the ABS unit; see To remove .

4. Remove the ABS unit bracket.


5. Detach the vacuum hose from the brake servo.

6. Remove the connector cover.


7. Unplug the connector of the engine harness.

8. Cut off the cable tie.

9. Remove the clip.

10. Unplug the connector of the water valve. Be careful so as not to break the connector.

11. Remove the bracket of the engine harness.

12. Remove the brake servo retaining nuts from the bracket.


13. Remove the clip on the pushrod and lift out the brake servo.


To fit


1. Depress the brake pedal by means of a brake pedal clamp.

Note

Make sure the clip is correctly positioned on the pushrod.


2. Connect the pedal and brake servo pushrods. Make sure that the brake pedal pushrod reaches far enough that it is secured by the clip.


3. Position the brake servo in the bracket.

4. Remove the brake pedal clamp.

5. Fit the brake servo nuts.

Tightening torque: 24 Nm (18 lbf ft)

6. Depress the brake pedal and pull out the pedal switch's self-adjuster.

Check that the pushrod is positioned correctly by pulling the brake pedal rearwards. The pedal should feel dead.

7. Fit the lower dashboard section.

8. Attach the vacuum hose to the brake servo.

9. Fit the master cylinder; see To fit .

10. Fit the ABS unit bracket.


11. Attach a new cable tie.

12. Fit the clip.


13. Plug in the water valve connector.

14. Fit the bracket of the engine harness.

15. Plug in the connector of the engine harness.

16. Plug in the connector of the anti-theft alarm breaker.

17. Fit the ABS unit; see To fit .

18. Manual gearbox: Fit clutch hose to the brake fluid reservoir.

19. Fit the main fuse box.

20. V6 diesel engine: Fit the turbo unit heat shield.

21. Fit the battery and battery cover.

22. Fill with brake fluid and bleed the brake system; see Bleeding the brake system .