Evaporator high pressure pipe (V6 diesel)
Evaporator high pressure pipe (V6 diesel) |
To remove |
1. |
Place the car on a lift.
|
2. |
Drain the refrigerant from the A/C system. See
Draining and filling of refrigerant
.
|
3. |
Remove the intake manifold from the mass air flow sensor and the turbocharger.
|
4. |
Remove the engine cover.
|
5. |
Undo the high pressure pipe joint on the right-hand structural member. Plug the openings.
|
6. |
Remove the hose clips on the charge air pipe.
|
7. |
Raise the car.
|
8. |
Remove the lower engine cover.
|
9. |
Remove the front cover below the radiator core.
|
10. |
Detach the rubber hoses from the charge air pipe.
|
11. |
Detach the evaporator high pressure pipe from the clips on the subframe.
|
12. |
Disconnect the evaporator high pressure pipe from the receiver. Plug the openings.
|
13. |
Remove the mounting for the power steering cooling coil.
|
14. |
Remove the left-hand radiator bracket from the subframe.
|
15. |
Remove the charge air pipe mountings.
|
16. |
Carefully move the high pressure pipe to the right and up.
|
17. |
Lower the car to the floor.
|
18. |
Take out the evaporator high pressure pipe.
|
To fit |
1. |
Adjust the oil level in the A/C compressor. See
Filling and adjustment of compressor oil
.
|
2. |
Lower the evaporator high pressure pipe behind the subframe and to the left so that is positioned correctly.
|
3. |
Change O-ring and fit the high pressure pipe onto the receiver.
Tightening torque 9 Nm (7 lbf ft) |
4. |
Attach the evaporator high pressure pipe to the clips on the subframe.
|
5. |
Fit the charge air pipe into its mountings on the subframe.
|
6. |
Connect the charge air pipe inlet and outlet hoses to the charge air pipe. Tighten them.
|
7. |
Fit the left-hand radiator bracket to the subframe.
|
8. |
Fit the mounting for the power steering cooling coil.
Tightening torque: 8 Nm (6 lbf ft) |
9. |
Fit the front cover below the radiator core.
|
10. |
Remove the engine's lower cover.
|
11. |
Lower the car to the floor.
|
12. |
Assemble the joint on the evaporator high pressure pipe on the right-hand structural member.
Tightening torque 9 Nm (7 lbf ft) |
13. |
Evacuate the A/C system and fill with refrigerant R134. See
Draining and filling of refrigerant
.
|
14. |
Fit the engine cover.
|
15. |
Fit the intake manifold to the mass air flow sensor and the turbocharger.
|