Test readings, control module connections
 
  
 
 
  
   
    
     |  | Test readings, control module connections | 
   
  
  
  
  
  
  
  
  
   
  
  
   The following pages contain values and instructions for obtaining readings of signals and levels on the heater.
   
   
   
   
   
   
   
  
  
   
  
  
  
   
    
     
      | • | Note the test conditions and use your common sense when judging the test results. 
 
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      | • | Unless otherwise stated, the test readings presented are with the ignition switch in the ON position. 
 
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      | • | First check that the control module is supplied with current and grounded. 
 
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      | • | Then check all sensor inputs and signals from other systems. 
 
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      | • | Finally, check the control module outputs. Remember that the test readings do not indicate whether or not the actuator is in working order. 
 
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      | • | If any reading is not OK, consult the wiring diagram to trace the leads, connectors or components which ought to be checked more thoroughly. 
 
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      | • | The test readings given apply to a correctly calibrated Fluke 88/97. 
 
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      | • | The readings %(+) and ms(+) indicate the pulse ratio and pulse duration. A test instrument capable of measuring both pulse ratio and pulse duration must be used. The + sign denotes a positive trigger pulse (TRIG+). 
 
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   > = greater than; < = less than;
   
    »
   
   = approximately equal to; ∼= alternating current
   
   
  
  
   Pins with no additional comments have no pin connection. (LP = LOGIC PROBE; P = select pulse; p = perceptible pulses)
   
   
  
  
   
   
  
  
   
   
   
    
     
     
     
     
     
     
     
    
    
     
      | Pin 
 
 | Component/Function 
 
 | Input/Output 
 
 | Test conditions 
 
 | Across 
 
 | Test reading 
 
 | See 
 
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      | 1 
 
 | +30 
 
 | 
 
 | 
 
 | 1-B+ 
 
 | < 0.5 V 
 
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      | 2 
 
 | Ground 
 
 | 
 
 | 
 
 | 2-B- 
 
 | < 0.1 V 
 
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      | 3 
 
 | MCC/ACC 
 
 | 
 
 | 
 
 | 
 
 | 
 
 |   
 
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      | 4 
 
 | Fuel pump 
 
 | Output 
 
 | 
 
 | 4-2 
 
 | »
        
        10 Ohm 
 
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      | 5 
 
 | No connection 
 
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 | 
 
 |  |  |   
 
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      | 6 
 
 | Main relay, heater 
 
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 | 
 
 | 
 
 | 
 
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      | 7 
 
 | No connection 
 
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      | 8 
 
 | No connection 
 
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   > = greater than; < = less than;
   
    »
   
   = approximately equal to; ∼= alternating current
   
   
  
  
   Pins with no additional comments have no pin connection. (LP = LOGIC PROBE; P = select pulse; p = perceptible pulses)
   
   
  
  
   
   
  
  
   
   
   
    
     
     
     
     
     
     
     
    
    
     
      | Pin 
 
 | Component/Function 
 
 | Input/Output 
 
 | Test conditions 
 
 | Across 
 
 | Test reading 
 
 | See 
 
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      | 1 
 
 | Water pump + 
 
 | Output 
 
 | 
 
 | 
 
 | 
 
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      | 2 
 
 | Water pump - 
 
 | Output 
 
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      | 3 
 
 | Combustion air fan - 
 
 | Output 
 
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      | 4 
 
 | Combustion air fan + 
 
 | Output 
 
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 | 
 
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      | 5 
 
 | Glow plug + 
 
 | Output 
 
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 | 5-6 
 
 | 0,8 - 0,9 Ohm 
 
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      | 6 
 
 | Glow plug - 
 
 | Output 
 
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 | 5-6 
 
 | 0,8 - 0,9 Ohm 
 
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      | 7 
 
 | No connection 
 
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      | 8 
 
 | No connection 
 
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      | 9 
 
 | Engine coolant temperature sensor 2 
 
 | Input 
 
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 | 9-10 
 
 | As in diagram 
 
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      | 10 
 
 | Engine coolant temperature sensor 2 
 
 | Input 
 
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 | 9-10 
 
 | As in diagram 
 
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      | 11 
 
 | Engine coolant temperature sensor 1 
 
 | Input 
 
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 | 11-12 
 
 | As in diagram 
 
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      | 12 
 
 | Engine coolant temperature sensor 1 
 
 | Input 
 
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 | 11-12 
 
 | As in diagram 
 
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      | 13 
 
 | Flame temperature sensor 
 
 | Input 
 
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 | 13-14 
 
 | As in diagram 
 
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      | 14 
 
 | Flame temperature sensor 
 
 | Input 
 
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 | 13-14 
 
 | As in diagram 
 
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