Functionality check of the A/C system's pressure sensor
 
  
 
 
  
   
    
     |  | Functionality check of the A/C system's pressure sensor | 
   
  
  
   
   
   
   
    
     
      
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               |  Warning |  
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                     Read through the following safety regulations before you start working on the A/C system.
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                   | • | Wear protective glasses and impermeable gloves, since there is a risk of burn and frost injuries. 
 
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                   | • | If the skin comes into contact with the refrigerant, the exposed areas should be bathed in cold water and treated like a burn. 
 
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                   | • | Should the coolant get into the eyes, they must be rinsed thoroughly with water for at least 10 minutes. 
 
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                   | • | Refrigerant must not intentionally be released into the atmosphere. If, however, the refrigerant is unintentionally released in the premises, open and ventilate well before continuing work. 
 
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                   | • | Gases that are formed when heating a refrigerant are a health hazard and can have a serious effect on the lungs. 
 
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                   | • | Work should commence as soon as possible after emptying the A/C system as residual oil may emit refrigerant vapour that could collect and leak out if the work is delayed. 
 
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                   | • | Smoking and open flames must not occur when handling refrigerants. 
 
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                   | • | Refrigerant containers must not be exposed to heating, because the pressure will then increase resulting in the risk of explosion. 
 
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       | 1. | Connect the diagnostic instrument. 
 
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       | 2. | Unplug the radiator fan connectors. 
 
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       | 3. | Close the bonnet until the pawl catches. 
 
 
          
           
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                    |  Warning |  
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                          Operating with the diagnostic tool must be done from inside the cabin for safety reasons.
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            | Important |  
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              Ensure the engine is cold before starting the test.
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       | 4. | Switch the ignition on. 
 
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       | 5. | Read the AC pressure by contacting
        
        
        DICE via the diagnostic instrument. Select Read Values. 
 
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       | 6. | Start the engine. 
 
 
         Regulate the max. fan speed (ventilation fan), distribution position VENT and RECIRC.
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       | 7. | Avoid pressure build-up. If properly functioning, pressure build-up should cease at approx. 27-29 bar, i.e. the compressor will be switched off. Pressure built-up should restart automatically at approx. 22-24 bar, i.e. the compressor will be switched on. 
 
 
          
           
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                    |  Warning |  
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                          If the pressure exceeds 30 bar or if the engine coolant temperature is too high,
                          
                           turn off the engine!
                          
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       | 9. | Upon approved function, switch off the engine. 
 
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       | 10. | Switch the ignition on. Allow the pressure to sink to 20 bar. 
 
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       | 11. | Open the bonnet. Refit the connectors to the radiator fans. 
 
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       | 12. | Note the read values for the compressor's connection and disconnection pressures in the record. Reset the car and check AC functionality. 
 
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