Intermediate shaft, 4-cyl diesel
Intermediate shaft, 4-cyl diesel |
To remove |
1. |
Raise the car.
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2. |
Remove the right-hand front wheel.
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3. |
Remove the lower engine cover.
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4. |
Remove the headlamp levelling sensors (option).
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5. |
Remove the right-hand side cover.
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6. |
Undo the clips for the brake hose and move it aside. Undo the clips for the ABS lead.
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7. |
Remove the outer through bolt from the suspension arm and steering swivel member. Prise out the suspension arm, lower it and fix it in position with two
83 95 238 Wedge (x5)
placed between the suspension arm and anti-roll bar.
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8. |
Tap the drive shaft off the intermediate shaft using a brass drift and small sledge hammer. Turn the wheel to the left to facilitate removing the drive shaft. Tap the driver shaft if necessary. Lower the shaft in front of the suspension arm.
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9. |
Remove bolts for the support bearing bracket.
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To fit |
1. |
Fit
83 95 162 Protective collar, drive shafts
into the sealing ring.
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2. |
Make sure that the intermediate shaft is clean and then align the intermediate shaft in the tool.
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3. |
Push in the rest of the shaft.
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4. |
Fit the bearing bracket.
Tightening torque up to M06: 47 Nm (34 lbf ft) Tightening torque from M07: 38 Nm (28 lbf ft) |
5. |
Tilt out the MacPherson strut and connect the drive shaft to the intermediate shaft, making sure you hear the circlip click into place. Lubricate with
90 513 210 Universal paste
.
|
6. |
Remove the wedges, reposition the suspension arm and connect it to the steering swivel member. Fit and tighten the nut to the correct torque.
Tightening torque 50 Nm (37 lbf ft)
|
7. |
Secure the brake hose to the mounting on the steering swivel member and fit the clips. Fit the ABS cable. (2 mountings)
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8. |
Fit the side cover.
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9. |
Fit the headlamp levelling sensors (option).
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10. |
Fit the wheel. Refer to
Wheels
.
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11. |
Fill the gearbox with oil to the correct level. See
Topping up with transmission fluid
|
12. |
Fit the lower engine cover.
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13. |
Lower the car to the floor.
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