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Engine Support Fixture (Mounting Engine/Transmission)

Engine Support Fixture (Mounting Engine/Transmission)



Special Tools

• CH-904 Base Frame

• CH-49290 Mounting Engine/Transmission

• CH-49290-4 Right Pin Bracket

• CH-49290-5 Left Pin Bracket

• CH-49290-6 Pin

• CH-49290-7 Adapter Plate

• CH-49290-8 Adapter Plate

• CH-49290-9 Front Mounting Bracket Left

• CH-49290-10 Rear Mounting Bracket Right

• CH-49290-11 Rear Mounting Bracket Left

• CH-49290-12 Adapter Plate

• CH-49290-14 Supporting Stand

• CH-49290-15 Adapter Plate

• CH-49290-16 Supporting Stand

• CH-49290-17 Supporting Stand

• CH-49290-18 Supporting Stand


For equivalent regional tools, refer to Special Tools (LDK, LHU) .

Installation Procedure


1. Install the CH-904 base frame (1) to the hydraulic lift. The distance (A) has to be 40 mm (1.6 in) .


2. Install the CH-49290 mounting engine/transmission (1) to the CH-904base frame (2).


3. Install the CH-49290-4 right pin bracket (1) with CH-49290-6 pin (3) to the CH-49290 mounting engine/transmission.


4. Install the CH-49290-5 left pin bracket (2) with CH-49290-6 pin (3) to the CH-49290 mounting engine/transmission.

5. Vehicles with AWD: Install the CH-49290-17 supporting stand (1) to the CH-49290 mounting engine/transmission. Lower the CH-49290-17 supporting stand.


6. Vehicles with FWD: Install the CH-49290-15 adapter plate (1) to the CH-49290 mounting engine/transmission. Position "X" of the CH-49290-15 adapter plate to "20" of the CH-49290 mounting engine/transmission.


7. Vehicles with FWD: Install the CH-49290-16 supporting stand (2) to "24" of the CH-49290-15 adapter plate. Lower the CH-49290-16 supporting stand.

8. Install the CH-49290-12 adapter plate (1) to the CH-49290 mounting engine/transmission. Position "Q" of the CH-49290-12 adapter plate to "13" of the CH-49290 mounting engine/transmission.


9. Install the CH-49290-14 supporting stand (2) to CH-49290-12 adapter plate. Position "U" of the CH-49290-14 supporting stand to "16" of the CH-49290-12 adapter plate. Lower the CH-49290-14 supporting stand.

10. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .

11.
Note

Do NOT raise the vehicle with the hydraulic lift. Do NOT lower the vehicle.


Raise the hydraulic lift with CH-49290 mounting engine/transmission .


12. Install both CH-49290-6 pin (2) into the front suspension frame (1).

13. Install the CH-49290-8 front mounting bracket right (1) with CH-49290-7 adapter plate (2) to CH-49290 mounting engine/transmission and the front suspension frame. Position "G" of the CH-49290-8 front mounting bracket right to "03" and "04" of the CH-49290 mounting engine/transmission . Tighten the fasteners.


14. Install the CH-49290-9 front mounting bracket left (1) with CH-49290-7 adapter plate (2) to CH-49290 mounting engine/transmission and the front suspension frame. Position "H" of the CH-49290-9 front mounting bracket left to "05" and "06" of the CH-49290 mounting engine/transmission . Tighten the fasteners.


15. Install the CH-49290-10 rear mounting bracket right (1) to CH-49290 mounting engine/transmission and the front suspension frame. Position "K" of the CH-49290-10 rear mounting bracket right to "07" and "08" of the CH-49290 mounting engine/transmission . Tighten the fasteners.


16. Install the CH-49290-11 rear mounting bracket left (1) to CH-49290 mounting engine/transmission and the front suspension frame. Position "N" of the CH-49290-11 rear mounting bracket left to "10" and "11" of the CH-49290 mounting engine/transmission . Tighten the fasteners.


17. Install the CH-49290-14 supporting stand (2) to the transmission front mount (1).


18. Vehicles with AWD: Install the CH-49290-17 supporting stand (1) to the transfer case (2).


19. Vehicles with FWD: Install the CH-49290-16 supporting stand (1) to the transmission rear mount (2).


20. Install the CH-49290-18 supporting stand (1) to CH-49290 mounting engine/transmission to support the engine oil pan.


21. Lower and remove the CH-904 base frame with the hydraulic lift from the CH-49290 mounting engine/transmission.


Removal Procedure


1. Raise and install the CH-904 base frame with the hydraulic lift to the CH-49290 mounting engine/transmission.

2. Remove the CH-49290-18 supporting stand (1) from the engine oil pan.


3. Vehicles with FWD: Remove the CH-49290-16 supporting stand (1) from the transmission rear mount (2).


4. Vehicles with AWD: Remove the CH-49290-17 supporting stand (1) from the transfer case (2).


5. Remove the CH-49290-14 supporting stand (2) from the transmission front mount (1).


6. Remove the CH-49290-11 rear mounting bracket left (1).


7. Remove the CH-49290-10 rear mounting bracket right (1).


8. Remove the CH-49290-9 front mounting bracket left (1) with CH-49290-7 adapter plate (2).


9. Remove the CH-49290-8 front mounting bracket right (1) with CH-49290-7 adapter plate (2).


10. Lower the hydraulic lift with CH-49290 mounting engine/transmission .

11. Remove the CH-49290 mounting engine/transmission (1) from the CH-904 base frame (2).