Turbocharger Installation (LDK, LHU)
Turbocharger Installation (LDK, LHU) |
1. |
Install a new turbocharger oil return pipe gasket (1).
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2. |
Install the turbocharger oil return pipe (2) on the turbocharger.
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3. |
Refer to
Fastener Caution
.
Install the turbocharger oil return hose bolts (3) and tighten to 10 Nm (89 lb in) . |
4. |
Attach the positive crankcase ventilation (PCV) hose and fitting with O-ring from the camshaft cover to the turbocharger.
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5. |
Install the PCV hose fitting bolt and tighten to
10 Nm (89 lb in)
.
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6. |
Lubricate the O-ring on the turbocharger oil return pipe with clean engine oil.
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7. |
Install a new turbocharger gasket (3).
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8. |
Install the turbocharger (2) with the oil return pipe.
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9. |
Install the turbocharger nuts (1).
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9.1. |
Tighten the turbocharger nuts to
30 Nm (22 lb ft)
.
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9.2. |
Tighten the turbocharger nuts a second time to
35 Nm (26 lb ft)
.
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10. |
Install the turbocharger brace (1).
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11. |
Install the turbocharger stay nuts and tighten to
50 Nm (37 lb ft)
.
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12. |
Install the catalytic converter bracket (1).
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13. |
Install the catalytic converter bolts and tighten to
50 Nm (37 lb ft)
.
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14. |
Install the turbocharger coolant feed pipe (1).
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15. |
Install the turbocharger coolant feed pipe gaskets.
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16. |
Install the turbocharger coolant feed pipe bolts.
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16.1. |
Tighten the bolts of the turbocharger coolant delivery pipe to
35 Nm (26 lb ft)
.
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16.2. |
Tighten the turbocharger coolant feed pipe mounting bolt to
10 Nm (89 lb in)
.
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17. |
Connect the positive crankcase ventilation (PCV) and hose assembly.
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18. |
Install the turbocharger air cooler outlet pipe (1).
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19. |
Install the turbocharger air-cooler outlet pipe bolts and tighten to
25 Nm (18 lb ft)
.
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21. |
Install the turbocharger oil feed pipe gasket on the engine block side.
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22. |
Install the bolt and tighten to
40 Nm (30 lb ft)
.
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23. |
Install the turbocharger coolant return pipe (1).
|
24. |
Install the turbocharger coolant return pipe gaskets.
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25. |
Install the turbocharger coolant return pipe bolts and tighten to
35 Nm (26 lb ft)
.
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26. |
Install the turbocharger oil feed pipe (1) onto the turbocharger. |
27. |
Install the turbocharger oil feed pipe gasket for the turbocharger side.
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28. |
Install the turbocharger oil feed pipe bolt and tighten to
40 Nm (30 lb ft)
.
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29. |
Install the catalytic converter L-bracket (2) onto the catalytic converter (1).
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30. |
Install the catalytic converter L-bracket nuts and tighten to
50 Nm (37 lb ft)
.
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31. |
Install the catalytic converter seal (2).
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32. |
Install the catalytic converter (1).
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33. |
Install the catalytic converter nuts and tighten to
50 Nm (37 lb ft)
.
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34. |
Install the catalytic converter bolts and tighten to
50 Nm (37 lb ft)
.
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35. |
Install the turbocharger heat shield (1).
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36. |
Install the turbocharger heat shield bolts and tighten to
10 Nm (89 lb in)
.
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