Camshaft Cleaning and Inspection
 
  
 
 
  
   
    
     |  | Camshaft Cleaning and Inspection | 
   
  
  
   
   
    
    
    
    
    
   
   
    
    
     Special Tools
    
   
   
    
     EN-49474
    
    Magnetic Base Dial Indicator
    
    
   
   
    For equivalent regional tools, refer to
    
     Special Tools
    
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       | 1. | Clean the camshaft in solvent. 
 
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       | 2. | 
          
           
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                    |  Warning |  
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                          Wear safety glasses when using compressed air, as flying dirt particles may cause eye injury.
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                    |  |  |  |  Dry the camshaft with compressed air.
 
 
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       | 1. | Inspect the camshaft oil feed holes (1) to the camshaft position actuator for dirt, debris or blockage. 
 
   
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       | 2. | Inspect the threaded hole (2) for damage. 
 
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       | 3. | Inspect the camshaft position actuator locating notch (3) for damage or wear. 
 
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       | 4. | Inspect the camshaft sealing grooves (4) for damage. 
 
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       | 5. | Inspect the camshaft thrust surface (5) for damage. 
 
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       | 6. | Inspect the camshaft lobes (6) and journals (7) for the following conditions: 
 
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       |  | • | Excessive scoring or pitting 
 
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       |  | • | Discoloration from overheating 
 
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       |  | • | Deformation from excessive wear, especially the camshaft lobes 
 
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       | 7. | If any of the above conditions exist on the camshaft, replace the camshaft. 
 
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       | 1. | With the camshaft in a suitable fixture, measure the camshaft for wear. 
 
   
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       |  | • | If the diameter is smaller than specifications, replace the camshaft. 
 
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       |  | • | If the out-of-round exceeds specifications, replace the camshaft. 
 
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       | 6. | If the camshaft is damaged or worn beyond specifications, replace the camshaft. No machining of the camshaft is allowed. 
 
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       | 7. | Measure the camshaft lobes for wear using the
        
         EN 49474
        
        indicator. 
 
   
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       | 8. | Place the
        
         EN 49474
        
        indicator with the indicator tip on the base circle (1) of the camshaft lobe. 
 
   
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       |  | 8.1. | Place the
        
         EN 49474
        
        indicator at zero . 
 
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       |  | 8.2. | Rotate the camshaft until the indicator tip is at the highest point (3) on the lobe. This reading is the lift of the camshaft lobe. Refer to
        
         Engine Mechanical Specifications
        
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       |  | 8.3. | If the indicated measurement is significantly lower than these specifications, replace the camshaft or engine performance will be reduced. 
 
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