Engine Block Assemble
Engine Block Assemble |
1. |
Install the cylinder block-to-cylinder head alignment dowels.
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2. |
Install the NEW front oil gallery expansion plug.
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3. |
Ensure the NEW front oil gallery expansion plug is installed to the proper depth.
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4. |
Install the cylinder block-to-transmission alignment dowels.
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5. |
Apply the RTV sealant, or equivalent on the NEW coolant expansion plugs. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
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6. |
Install the NEW coolant expansion plugs.
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7. |
Ensure the NEW coolant expansion plugs are installed to the proper depth.
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8. |
Apply thread sealant or equivalent on the threads of the M20 left side oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
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9. |
Install the M20 left side oil gallery threaded plug.
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10. |
Refer to
Fastener Caution
.
Tighten the M20 left side oil gallery threaded plug to 31 Nm (23 lb ft) . |
11. |
Apply thread sealant or equivalent on the threads of the M14 left side coolant drain threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
12. |
Install the M14 left side coolant drain threaded plug.
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13. |
Tighten the M14 left side coolant outlet threaded plug to
31 Nm (23 lb ft)
.
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14. |
Apply thread sealant or equivalent on the threads of the M14 rear oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
15. |
Install the M14 rear oil gallery threaded plug.
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16. |
Tighten the M14 rear oil gallery threaded plug to
31 Nm (23 lb ft)
.
|
17. |
Apply thread sealant or equivalent on the threads of the M14 right side coolant drain threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
18. |
Install the M14 right side coolant drain threaded plug.
|
19. |
Tighten the M14 right side coolant outlet threaded plug to
31 Nm (23 lb ft)
.
|
20. |
Apply thread sealant or equivalent on the threads of the M14 right side oil gallery threaded plug. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the recommended sealant.
|
21. |
Install the M14 right side oil gallery threaded plug.
|
22. |
Tighten the M14 left side oil gallery threaded plug to
31 Nm (23 lb ft)
.
|
23. |
Install the cylinder block-to-oil pan alignment dowels.
|
24. |
Install the NEW right front oil pan rail oil gallery expansion plug.
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25. |
Ensure the NEW right front oil pan rail oil gallery expansion plug is installed to the proper depth.
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26. |
Install the oil jets.
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27. |
Install the oil jet bolts.
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28. |
Tighten the oil jet screws to
10 Nm (89 lb in)
.
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29. |
Install the NEW crankshaft position sensor O-ring, if damaged.
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30. |
Install the crankshaft position sensor.
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31. |
Install the crankshaft position sensor bolt.
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32. |
Tighten the crankshaft position sensor bolt to
10 Nm (89 lb in)
.
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33. |
Install the left knock sensor to the cylinder block, as shown.
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34. |
Install the left knock sensor bolt.
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35. |
Tighten the left-hand knock sensor screw to
23 Nm (17 lb ft)
.
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36. |
Ensure proper sensor orientation.
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37. |
Install the right knock sensor to the cylinder block, as shown.
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38. |
Install the right knock sensor bolt.
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39. |
Tighten the right-hand knock sensor screw to
23 Nm (17 lb ft)
.
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40. |
Ensure proper sensor orientation.
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41. |
Install the block heater cartridge, if equipped.
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