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Thread Repair Specifications

Thread Repair Specifications




Left Cylinder Head Camshaft Cover Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480 MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087

2

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

3

M6 x 1.0

701

N/A

N/A

203

204

205

28.5

1.1220

24.0

0.9449

4

M20 x 1.5

715

716

N/A

717

718

719

25.0

0.9842

17.0

0.6693





Left Cylinder Head Front Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

THRU

THRU

2

M12 x 1.75

856

857

N/A

858

859

416

40.0

1.5748

32.5

1.2795

3

M8 x 1.25

206

207

N/A

208

209

210

18.0

0.7087

22.5

0.8858





Left Cylinder Head Intake Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Left Cylinder Head Exhaust Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

2

M12 x 1.5

705

706

N/A

707

708

709

27.5

1.0827

13.0

0.5118

3

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.0000

4

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Left Cylinder Head Rear Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630





Right Cylinder Head Camshaft Cover Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

2

M6 x 1.0

701

N/A

N/A

203

204

205

28.5

1.1220

24.0

0.9449

3

M20 x 1.5

715

716

N/A

717

718

719

25.0

0.9842

17.0

0.6693

4

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087





Right Cylinder Head Front Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

THRU

THRU

2

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8880

18.0

0.7087

3

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

4

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

5

M12 x 1.75

856

857

N/A

858

859

416

40.0

1.5748

32.5

1.2795





Right Cylinder Head Intake Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Right Cylinder Head Exhaust Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.0000

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

3

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Right Cylinder Head Rear Face

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630





Engine Block Front (LP1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

3

M8 x 1.25

206

207

N/A

208

209

210

THRU

23.0

0.9055

4

M8 x 1.25

206

207

N/A

208

209

210

THRU

THRU

5

M10 x 1.5

211

212

N/A

213

214

215

THRU

28.0

1.1024

6

M10 x 1.5

211

212

N/A

213

214

215

THRU

20.0

0.7874





Engine Block Front (LY7)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

3

M8 x 1.25

206

207

N/A

208

209

210

THRU

23.0

0.9055

4

M8 x 1.25

206

207

N/A

208

209

210

THRU

THRU

5

M10 x 1.5

211

212

N/A

213

214

215

28.0

1.1024

28.0

1.1024

6

M10 x 1.5

211

212

N/A

213

214

215

THRU

20.0

0.7874

7

M10 x 1.5

211

212

N/A

213

214

215

THRU

28.0

1.1024





Engine Block Left Side

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M20 x 1.5

715

716

N/A

717

718

719

30.0

1.1810

20.0

0.7874

3

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3190

27.0

1.0630

4

M14 x 1.5

409

410

N/A

411

412

735

THRU

15.0

0.5905

5

M8 x 1.25

206

207

N/A

208

209

415

16.5

0.6496

11.0

0.4331





Engine Block Right Side (LP1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

3

M14 x 1.5

409

410

N/A

411

412

735

THRU

15.0

0.5905

4

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3190

27.0

1.0630





Engine Block Right Side (LY7)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

3

M14 x 1.5

409

410

N/A

411

412

735

THRU

15.0

0.5905

4

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3190

27.0

1.0630





Engine Block Rear

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

420

33.5

1.3190

27.0

1.0630

2

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087

3

M14 x 1.5

409

410

N/A

411

412

735

THRU

15.0

0.5905

4

M10 x 1.5

211

212

N/A

213

214

216

39.5

1.5551

33.0

1.2992

5

M10 x 1.5

211

212

N/A

213

214

420

THRU

THRU





Engine Block Bottom

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 2.0

720

N/A

N/A

721

722

104

56.0

2.2047

49.0

1.9291

2

M8 x 1.25

702

N/A

N/A

703

704

620

46.0

1.8110

40.5

1.5945

3

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

4

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU





Engine Block Left Deck Face (LP1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M11 x 2.0

723

N/A

N/A

724

725

108

102.5

4.0354

94.0

3.7008





Engine Block Left Deck Face (LY7)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M11 x 2.0

723

N/A

N/A

724

725

108

102.5

4.0354

94.0

3.7008





Engine Block Right Deck Face (LP1)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M11 x 2.0

723

N/A

N/A

724

725

108

102.5

4.0354

94.0

3.7008





Engine Block Right Deck Face (LY7)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M11 x 2.0

723

N/A

N/A

724

725

108

102.5

4.0354

94.0

3.7008

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055





Engine Front Cover

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

3

M6 x 1.0

201

202

N/A

203

204

205

21.5

0.8465

18.0

0.7087

4

M10 x 1.5

211

212

N/A

213

214

215

THRU

THRU

5

M10 x 1.5

211

212

N/A

213

214

420

32.5

1.2795

27.0

1.0630





Upper Intake Manifold - Top

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU





Upper Intake Manifold - Front

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU





Upper Intake Manifold - Rear

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU





Lower Intake Manifold - Top

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

THRU

THRU

2

M8 x 1.25

206

207

N/A

208

209

210

THRU

THRU





Oil Pan Front (RWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

420

33.5

1.3189

27.0

1.0630

2

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

3

M8 x 1.25

610

N/A

N/A

208

209

620

37.5

1.4764

32.0

1.2598





Oil Pan Front (AWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630

3

M8 x 1.25

610

N/A

N/A

208

209

620

37.5

1.4764

32.0

1.2598





Oil Pan Left Side (RWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087





Oil Pan Left Side (AWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

420

33.5

1.3189

27.0

1.0630

2

M12 x 1.75

856

857

N/A

858

859

415

THRU

THRU

3

M8 x 1.25

206

207

N/A

208

209

210

28.5

1.1220

23.0

0.9055

4

M6 x 1.0

201

202

N/A

203

204

205

22.5

0.8858

18.0

0.7087





Oil Pan Right Side (RWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M12 x 1.75

856

857

N/A

858

859

416

THRU

THRU





Oil Pan Right Side (AWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M12 x 1.75

856

857

N/A

858

859

855

39.5

1.5551

32.0

1.2598

2

M12 x 1.75

856

N/A

N/A

858

859

855

39.5

1.5551

32.0

1.2598





Oil Pan Rear (RWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

215

THRU

THRU

2

M10 x 1.5

211

212

N/A

213

214

215

33.5

1.3189

27.0

1.0630





Oil Pan Rear (AWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M10 x 1.5

211

212

N/A

213

214

420

33.5

1.3189

27.0

1.0630

2

M10 x 1.5

211

212

N/A

213

214

420

THRU

THRU





Oil Pan Top (RWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

701

N/A

N/A

203

204

205

28.0

1.1024

23.5

0.9252





Oil Pan Top (AWD)

Hole Location Thread Size Drill Counterbore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
EN-49480- MM (IN) MM (IN)
1

M6 x 1.0

701

N/A

N/A

203

204

205

28.0

1.1024

23.5

0.9252