Repairing Connector Terminals
| Repairing Connector Terminals |
Special Tools
| • |
EL-38215-10
Splice Sleeve Crimping Tool
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| • |
EL-35616-D
Terminal Test Probe Kit
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| • |
J 38125-5
Ultra Torch
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| • |
Terminal Release Tool Kit
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For equivalent regional tools, refer to Special Tools .
| Making a Repair with a Terminated Lead or Connector Assembly |
| 1. |
If using a terminated lead, remove the terminal to be replaced with the appropriate terminal release tool. Refer to the Terminal Release Tool Kit.
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| 2. |
Cut and strip the wire insulation away from the terminal leaving enough wire length to reassemble the harness and connector without causing binding or a pinch condition.
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| 3. |
Crimp the splice sleeve to the terminated lead or connector assembly to the harness wire using the
EL-38215-10
tool. Refer to
Splicing Copper Wire Using Splice Sleeves
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| 4. |
Use the
J 38125-5
torch to seal the splice.
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| 5. |
Repeat steps 2-4 if a connector assembly is being used to repair the vehicle.
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| 6. |
Reassemble the connector and harness.
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| 7. |
Verify the repair.
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