Sumitomo Connectors
Sumitomo Connectors |
Special Tools
For equivalent regional tools, refer to Special Tools .Terminal Removal Procedure |
1. |
Slide the lever lock forward while pressing down on the lever lock release tab.
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2. |
Disconnect the connector from the component.
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3. |
Remove the dress cover by using a flat-blade tool to release the connector locking tabs and pulling off the dress cover.
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5. |
Once the nose piece retainers are relaxed, use the EL-38125-552 to pull up the nose piece by hooking the tool under the nose piece and pulling up. The nose piece should raise slightly.
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7. |
The illustration above identifies the entry canal where the terminal release tool will be inserted, and the terminal cavity.
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Terminal (1)
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Entry Canal (2)
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9. |
The illustration shows a cutaway view of the connector to aid the technician in releasing the terminal retainer.
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Terminated Lead Repair |
1. |
Remove the terminal.
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2. |
Find the appropriate terminated lead.
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3. |
Use the appropriate splice sleeves depending on the gauge size.
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4. |
Refer to
Splicing Copper Wire Using Splice Sleeves
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Terminal Replacement Procedure |
After the terminal is crimped to the wire, perform the following procedure in order to replace the terminal.
1. |
Slide the new terminal into the correct cavity at the back of the connector.
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2. |
Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Ensure that the terminal is locked in place by gently pulling on the wire.
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3. |
To assemble the connector, reverse the connector disassembly procedure.
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