Transfer Case Assembly Replacement
Transfer Case Assembly Replacement |
Special Tools |
DT-48783 Special Adjustable Socket E18 Extended
For equivalent regional tools, refer to Special Tools .
Removal Procedure |
1. |
Remove the propeller shaft. Refer to
Propeller Shaft Replacement
.
|
2. |
Manual transmission: Drain the transmission fluid. Refer to
Transmission Fluid Replacement
.
|
3. |
Automatic transmission: Drain the transmission fluid. Refer to
Transmission Fluid Level and Condition Check
.
|
4. |
Release the right drive shaft. Refer to
Front Wheel Drive Shaft Replacement - Right Side (GNB)
Front Wheel Drive Shaft Replacement - Right Side (Petrol)
.
|
5. |
Remove the front wheelhouse front liner. Refer to
Front Wheelhouse Front Liner Replacement
.
|
6. |
Remove the subframe. Refer to
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNA)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNB)
.
|
7. |
Remove the transmission rear mount bracket. Refer to
Transmission Rear Mount Replacement
.
|
8. |
Remove the bleed hose, if equipped.
|
9. |
Remove the support bracket fasteners (1).
|
10. |
Remove the support bracket to engine fasteners (2).
|
11. |
Support the transfer case with a column jack, and secure with cable ties.
|
12. |
Remove the transfer case fasteners (3) using
special socket
DT-48783.
|
13. |
Lower and ease out the transfer case.
|
Installation Procedure |
1. |
Clean the contact surfaces between the transfer case and the gearbox. Fit a new O-ring.
|
2. |
Raise and align the transfer case in the correct position in relation to the gearbox.
|
3. |
Refer to
Fastener Caution
.
Fit the transfer case. Tighten the bolts in the correct order as illustrated. Tighten110 Nm (81 lb ft) |
4. |
Fit the support bracket between the transfer case and the engine carefully in three steps to avoid breakage.
|
5. |
Tighten the support bracket fasteners (1).
Tighten5 Nm (44 lb in) |
6. |
Tighten the support bracket to engine fasteners (2).
|
• |
For LBW/A28NET:
22 Nm (16 lb ft)
|
• |
For LDK/A20NHT and LBY/A20DTR:
60 Nm (44 lb ft)
|
7. |
Tighten the support bracket fasteners (1).
Tighten60 Nm (44 lb ft) |
8. |
Install the bleed hose, if equipped.
|
9. |
Install the transmission rear mount bracket. Refer to
Transmission Rear Mount Replacement
.
|
10. |
Install the subframe. Refer to
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNA)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNB)
.
|
11. |
Install the front wheelhouse front liner. Refer to
Front Wheelhouse Front Liner Replacement
.
|
12. |
Install the right drive shaft. Refer to
Front Wheel Drive Shaft Replacement - Right Side (GNB)
Front Wheel Drive Shaft Replacement - Right Side (Petrol)
.
|
13. |
Install the propeller shaft. Refer to
Propeller Shaft Replacement
.
|
14. |
Manual transmission: Fill the transmission with oil. Refer to
Transmission Fluid Replacement
.
|
15. |
Automatic transmission: Fill the transmission with oil. Refer to
Transmission Fluid Level and Condition Check
.
|