Transmission Replacement (FWD, LDK/A20NHT)
Transmission Replacement (FWD, LDK/A20NHT) |
Special Tools
• |
CH-49290
Centering Fixture Subframe - Engine
|
• |
CH-49647
Base Frame
|
• |
DT-47648
Fixture
|
• |
EN-47649
Engine Bridge
|
• |
EN 47650
Retainer Plate
|
For equivalent regional tools, refer to Special Tools .
Removal Procedure |
1. |
Remove the engine cover. Refer to
Engine Shield Replacement
.
|
2. |
Remove the battery tray. Refer to
Battery Tray Replacement (Diesel)
Battery Tray Replacement (LDK/A20NHT)
.
|
3. |
Remove the shift lever cable from the selector on the transmission. Refer to
Manual Transmission Shift Lever Cable Replacement
.
|
4. |
Remove the clutch actuator cylinder hose. Refer to
Clutch Actuator Cylinder Pipe Replacement
.
|
5. |
Remove the connector to the reverse light switch. Refer to
Backup Lamp Switch Replacement
.
|
6. |
Remove upper transmission fasteners (1).
|
7. |
Support the engine with
engine bridge
EN-47649 and
retainer
EN-47650.
|
8. |
Remove exhaust front pipe. Refer to
Exhaust Front Pipe Replacement (LDK/A20NHT, LAU/A28NER)
Exhaust Front Pipe Replacement (LBS/A20DTH)
.
|
9. |
Remove the subframe. Refer to
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNA)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNB)
.
|
10. |
Remove the transmission front mount. Refer to
Transmission Front Mount Replacement
.
|
11. |
Remove the transmission rear mount bracket. Refer to
Transmission Mount Bracket Replacement - Left Side
.
|
12. |
Drain the transmission fluid. Refer to
Transmission Fluid Replacement
.
|
13. |
Pull out the right driveshaft from the intermediate shaft and remove the intermediate shaft. Refer to
Intermediate Shaft Replacement
.
|
14. |
Pull out the left driveshaft from the transmission. Refer to
Front Wheel Drive Shaft Replacement - Left Side (GNA)
Front Wheel Drive Shaft Replacement - Left Side (GNB)
.
|
15. |
Lower the vehicle.
|
16. |
Remove the fasteners to the transmission mount left side. Refer to
Transmission Mount Bracket Replacement - Left Side
.
|
17. |
Lower the engine enough to access the transmission.
|
18. |
Raise the vehicle.
|
19. |
Place the
transmission fixture
DT-47648 on
basic frame
CH-49647 and attach to the transmission in the holes where the front and rear brackets are mounted.
|
20. |
Remove lower transmission fasteners (1).
|
21. |
Remove lower transmission fasteners (1).
|
22. |
Separate the transmission from the engine.
|
23. |
Remove the transmission from the
fixture
DT-47648.
|
Installation Procedure |
1. |
Position the transmission at the
fixture
DT-47648.
|
2. |
Lubricate input shaft splines and the two guiding sleeves.
|
3. |
Attach the transmission to the engine.
|
4. |
Refer to
Fastener Caution
.
Fit the lower transmission fasteners (1). Tighten60 Nm (44 lb ft) |
5. |
Fit the lower transmission fasteners (1).
Tighten60 Nm (44 lb ft) |
6. |
Remove the
transmission fixture
DT-47648 and
basic frame
CH-49647.
|
7. |
Lower the vehicle.
|
8. |
Raise the engine to the correct level with the
engine bridge
EN-47649.
|
9. |
Install the fasteners to the transmission mount left side. Refer to
Transmission Mount Bracket Replacement - Left Side
.
|
10. |
Remove
engine bridge
EN-47649 and
retainer
EN-47650.
|
11. |
Fit the upper transmission fasteners (1).
Tighten60 Nm (44 lb ft) |
12. |
Raise the vehicle.
|
13. |
Fit the rear transmission mount bracket. Refer to
Transmission Mount Bracket Replacement - Left Side
.
|
14. |
Fit the transmission front mount. Refer to
Transmission Front Mount Replacement
.
|
15. |
Fit the intermediate shaft and the right driveshaft. Refer to
Intermediate Shaft Replacement
.
|
16. |
Fit the left driveshaft to the transmission. Refer to
Front Wheel Drive Shaft Replacement - Left Side (GNA)
Front Wheel Drive Shaft Replacement - Left Side (GNB)
.
|
17. |
Fit the subframe. Refer to
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNA)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNB)
.
|
18. |
Fit the exhaust front pipe. Refer to
Exhaust Front Pipe Replacement (LDK/A20NHT, LAU/A28NER)
Exhaust Front Pipe Replacement (LBS/A20DTH)
.
|
19. |
Fit the
CH- 49290
centring fixture to check alignment.
|
20. |
Lower the vehicle.
|
21. |
Fill up the transmission fluid. Refer to
Transmission Fluid Replacement
.
|
22. |
Fit the clutch actuator cylinder hose. Refer to
Clutch Actuator Cylinder Pipe Replacement
.
|
23. |
Fit the shift lever cable to the selector on the transmission. Refer to
Manual Transmission Shift Lever Cable Replacement
.
|
24. |
Fit the connector to the reverse light switch. Refer to
Backup Lamp Switch Replacement
.
|
25. |
Fit the battery tray. Refer to
Battery Tray Replacement (Diesel)
Battery Tray Replacement (LDK/A20NHT)
.
|
26. |
Fit the engine cover. Refer to
Engine Shield Replacement
.
|