Fastener Tightening Specifications (1.6L LLU)

/ 9-5 (9650) / 2011 / 2. Engine / Basic engine, 1.6 l petrol / Technical data / Fastener Tightening Specifications (1.6L LLU)

Application	Specification
	Metric	English
AC Compressor Bolt	22 Nm	17 lb ft
AC Compressor and Condenser Hose Nut	19 Nm	14 lb ft
AC Evaporator Hose Assembly Nut	19 Nm	14 lb ft
Air Intake Hose Clamps	3,5 Nm	31 lb in
Automatic Flex Plate Bolt	60 Nm ± 5°	44 lb ft ± 5°
Camshaft Bearing Cap Bolt	8 Nm	71 lb in
Camshaft Cover Bolt	8 Nm	71 lb in
Camshaft Position Sensor Bolt	6 Nm	54 lb in
Camshaft Sprocket Bolt	50 Nm + 60° + 15°	37 lb ft + 60° + 15°
Charger Air Bypass Regulator Solenoid Valve Bracket Bolts	8 Nm	71 lb in
Connecting Rod Bearing Cap Bolt	35 Nm + 45° + 15° (1)	26 lb ft + 45° + 15° (1)
Coolant Pipe Pump Module Bolt	8 Nm	71 lb in
Coolant Pipe Thermostat Housing Bolt	8 Nm	71 lb in
Coolant Pump Belt Pulley	20 Nm	15 lb ft
Coolant Pump Bolt	8 Nm	71 lb in
Crankshaft Balancer Bolt	95 Nm + 30° + 15° (1)	70 lb ft + 30° + 15° (1)
Crankshaft Bearing Cap Bolt	50 Nm + 45° + 15°	37 lb ft + 45° + 15°
Crankshaft Position Sensor Bolt	5 Nm	45 lb in
Cylinder Head Bolt	25 Nm + 90° + 90° + 90° + 45° (1)	19 lb ft + 90° + 90° + 90° + 45° (1)
Cylinder Head Closure Bolt	15 Nm	11 lb ft
Drive Belt Tensioner Bolt	55 Nm	41 lb ft
Engine Coolant Thermostat	8 Nm	71 lb in
Engine Coolant Thermostat Housing Bolt	8 Nm	71 lb in
Engine Coolant Thermostat Housing Retainer Nut	9 Nm	80 lb in
Engine Coolant Thermostat Housing Coolant Pipe Bolt	8 Nm	71 lb in
Engine Cooler Pipe Bolts	9 Nm	80 lb in
Engine Flywheel Bolt	35 Nm + 30° + 15°	26 lb ft + 30° + 15°
Engine Front Cover (Oil Pump Housing)	20 Nm	15 lb ft
Engine Lift Front Bracket	25 Nm	19 lb ft
Engine Mount Bolt	62 Nm	46 lb ft
Engine Mount Bracket to Engine Block/Cylinder Head	62 Nm	46 lb ft
Engine Mount Bracket Bolt to Engine Mount	50 Nm + 60°-75°	37 lb ft + 60°-75°
Engine Mount Nut	58 Nm	43 lb ft
Engine Oil Cooler	8 Nm	71 lb in
Engine Oil Cooler Housing Bolt	25 Nm	19 lb ft
Engine Oil Cooler Inlet Pipe Bolt	8 Nm	71 lb in
Engine Oil Cooler Outlet Pipe Bolt	8 Nm	71 lb in
Engine Oil Level Indicator Bolt	10 Nm	89 lb in
Engine Oil Pressure Indicator Switch	20 Nm	15 lb ft
Evaporative Emission Canister Purge Solenoid Valve Bracket Bolt	8 Nm	71 lb in
Exhaust Manifold Bracket Bolt	20 Nm	15 lb ft
Exhaust Manifold Nut	8 Nm	71 lb in
Front Compartment Fuse Block Bolt	22 Nm	17 lb ft
Front Exhaust Pipe Bolt	20 Nm	15 lb ft
Generator Bolt	35 Nm	26 lb ft
Heat Shield Exhaust Manifold Bolt	8 Nm	71 lb in
Heated Oxygen Sensor	42 Nm	31 lb ft
Ignition Module Bolt	8 Nm	71 lb in
Intake Manifold Absolute Pressure Sensor Bolt	6 Nm	54 lb in
Intake Manifold Bolt	20 Nm	15 lb ft
Intake Manifold Nut	20 Nm	15 lb ft
Knock Sensor Bolt	20 Nm	15 lb ft
Multiport Fuel Injection Fuel Rail Bolt	8 Nm	71 lb in
Oil Filter Cap	25 Nm	19 lb ft
Oil Flow Check Valve Bore Plug	21 Nm	16 lb ft
Oil Level Indicator Tube Bolt	8 Nm	71 lb in
Oil Pan Bolt	10 Nm	89 lb in
Oil Pan Baffle Bolt	10 Nm	89 lb in
Oil Pan Drain Plug	14 Nm	124 lb in
Oil Pan Transmission Housing Bolt M10	45 Nm	33 lb ft
Oil Pan Transmission Housing Bolt M12	70 Nm	52 lb ft
Oil Pressure Measurement Closure Bolt Cylinder Head	15 Nm	11 lb ft
Oil Pressure Relief Valve Closure Bolt	21 Nm	16 lb ft
Oil Pressure Switch	20 Nm	15 lb ft
Oil Pump Cover Bolt	8 Nm	71 lb in
Power Steering Fluid Reservoir Bolt	9 Nm	80 lb in
Spark Plug	25 Nm	19 lb ft
Throttle Body Bolt	8 Nm	71 lb in
Timing Belt Idler Pulley Bolt	25 Nm (2)	19 lb ft (2)
Timing Belt Lower Front Cover Bolt	6 Nm	54 lb in
Timing Belt Rear Cover Bolt	6 Nm	54 lb in
Timing Belt Tensioner Bolt	20 Nm (3)	15 lb ft (3)
Timing Belt Upper Front Cover Bolt	6 Nm	54 lb in
Transmission to Oil Pan Bolt	45 Nm	33 lb ft
Transmission (MT) to Cylinder Block Bolt	60 Nm	44 lb ft
Transmission (AT) to Cylinder Block Bolt	70 Nm	52 lb ft
Transmission Nut	45 Nm	33 lb ft
Transmission Stud	10 Nm	89 lb in
Turbocharger Bolt	8 Nm	71 lb in
Turbocharger Air Inlet Adapter Bolt	8 Nm	71 lb in
Turbocharger Oil Feed Pipe	30 Nm	23 lb ft
Turbocharger Oil Return Hose	8 Nm	71 lb in
Water Pump Bolt	8 Nm	71 lb ft
Water Pump Pulley Bolt	20 Nm (4)	15 lb ft (4)
Wiring Harness Ground Nut	9 Nm	80 lb in
1. Use NEW fastening nuts. 2. Use NEW fastening bolts. 3. Recut threads before re-use and insert bolts with screw locking compound. The installation time, including torque inspection, is a maximum of 10 minutes. 4. Insert NEW fastening bolts with screw locking compound. For screw locking compound, refer to electronic parts catalogue.

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