SAAB WIS ONLINE

Cylinder Head Disassemble

Cylinder Head Disassemble



Special Tools

EN-6215 Mounting Equipment

EN-6167 Adapter Kit - Counter Holder

EN-849 Assembly Tray

EN-6171 Release Tool

EN-840 Remover

For equivalent regional tools, refer to Special Tools



1.
Note

Consider the appropriate screwing on points for the EN-6125-5.


Install lateral took up EN-6125-5 (1) for EN-6125-4 at assembly fixture.


2. Install the EN-6125-4 (1).


3. In order to guarantee that the holders can be installed perfectly, the spark plug threads must cleaned from combustion residues. For this purpose insert the thread tap M14 x 1.25 (1) into the spark plug thread and pivot evenly.


4. Turn the cylinder head baseplate.

5.
Note

There are 2 kinds of counter holder. Type A and Type B. Choose the correct type for the existing combustion chamber.


Install the counter holder.

6.
Note

Depending upon the combustion chamber organization, it must be used different holders to protect the valves.


Counter holder type A (1).


7.
Note

Depending upon the combustion chamber organization, it must be used different holders to protect the valves.


Counter holder type B (1).


8. Install the EN-6167 counter holder (1). Fasten the EN-6125-3 mounting equipment (3) with safety lock pins. Screw the fixing screws (2). Turn the cylinder head baseplate again.


9. In order that no special tools shall be damaged during the subsequent removal of the valve wedges, the valve retainers should be released with EN-6171 (1) relieving tool. Put the EN-6171 release tool on the valve retainers and with a short impact of a rubber hammer all valve retainers will loose (setting behavior).


10.
Note

In order to ensure that neither tools or components are damaged, the depressing tool (1) must touched down parallel to the valve retainer. Select the appropriate thread in lever. If the depressing tool should not be able to touched down parallel, than the lever tool must adjusted accordingly.


Use depressing tool (1) with lever. Execute low pressure to the valve retainers until they are exonerative. Infer the valve wedges.


11. Remove the upper valve retainers and valve springs and place them in sequence on EN-849 assembly tray.

Release the valve stem sealings through screwing with EN-840 remover (1) and take off from the valve guides.


12. Remove lower valve retainers from the cylinder head and place them on the EN-849 assembly tray (1).


13. Remove lever tool.

14. Turn the cylinder head baseplate. Remove wooden board EN-6125 Mounting Equipment and/or counter holder.

15. Remove all valves in sequence and place them on the EN-849 assembly tray (1).