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Engine Block Assemble (LAU or LBW)

Engine Block Assemble (LAU or LBW)



1. Install the cylinder block-to-cylinder head alignment dowels.


2. Install the NEW front oil gallery expansion plug.


3. Ensure the NEW front oil gallery expansion plug is installed to the proper depth.

4. Install the cylinder block-to-transmission alignment dowels.


5. Apply the RTV sealant on the NEW coolant expansion plugs. Refer to Adhesives, Fluids, Lubricants, and Sealers for the recommended sealant.


6. Install the NEW coolant expansion plugs.

7. Ensure the NEW coolant expansion plugs are installed to the proper depth.

8. Apply thread sealant on the threads of the M20 left side oil gallery threaded plug. Refer to Adhesives, Fluids, Lubricants, and Sealers for the recommended sealant.


9. Refer to Fastener Caution .

Install the M20 left side oil gallery threaded plug and tighten to 31 Nm (23 lb ft) .

10. Apply thread sealant on the threads of the M14 left side coolant drain threaded plug. Refer to Adhesives, Fluids, Lubricants, and Sealers for the recommended sealant.


11. Install the M14 left side coolant drain threaded plug and tighten to 31 Nm (23 lb ft) .

12. Apply thread sealant on the threads of the M14 rear oil gallery threaded plug. Refer to Adhesives, Fluids, Lubricants, and Sealers for the recommended sealant.


13. Install the M14 right side oil gallery threaded plug and tighten to 31 Nm (23 lb ft) .

14. Apply thread sealant on the threads of the M14 right side coolant drain threaded plug. Refer to Adhesives, Fluids, Lubricants, and Sealers for the recommended sealant.


15. Install the M14 right side coolant drain threaded plug and tighten to 31 Nm (23 lb ft) .

16. Apply thread sealant on the threads of the M14 right side oil gallery threaded plug. Refer to Adhesives, Fluids, Lubricants, and Sealers for the recommended sealant.


17. Install the M14 right side oil gallery threaded plug and tighten to 31 Nm (23 lb ft) .

18. Install the cylinder block-to-oil pan alignment dowels.


19. Install the NEW right front oil pan rail oil gallery expansion plug.


20. Ensure the NEW right front oil pan rail oil gallery expansion plug is installed to the proper depth.

21. Install the oil jets.


22. Install the oil nozzle bolts and tighten to 10 Nm (89 lb in) .

23. Install the crankshaft position sensor O-ring.


24. Install the crankshaft position sensor.


25. Install the crankshaft position sensor screws and tighten to 10 Nm (89 lb in) .

26. Install the right knock sensor.


27. Install the right side knock sensor bolt and tighten to 25 Nm (18 lb ft) .

28. Install the block heater cartridge.