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Charge Air Cooler Radiator Replacement (LLU/A16LET)

Charge Air Cooler Radiator Replacement (LLU/A16LET)

Removal Procedure


1. Turn the ignition OFF.

2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .

3. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .

4. Remove the air cleaner inlet duct. Refer to Air Cleaner Inlet Duct Replacement .

5. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .

6.
Note

Secure the air conditioning condenser with cable ties.


Remove the air conditioning condenser. Refer to Air Conditioning Condenser Replacement (Diesel) Air Conditioning Condenser Replacement (LAU/A28NER) Air Conditioning Condenser Replacement (LLU/A16LET) Air Conditioning Condenser Replacement (LHU/A20NFT) .

7. Remove the power steering fluid cooler. Refer to Power Steering Fluid Cooler Replacement .

8. Raise the vehicle.

9. Remove the charge air cooler outlet hose from the charge air cooler. Refer to Charge Air Cooler Outlet Hose Replacement (Diesel) Charge Air Cooler Outlet Hose Replacement (LAU/A28NER) Charge Air Cooler Outlet Hose Replacement (LLU/A16LET) .

10. Remove the charge air cooler inlet hose from the charge air cooler. Refer to Charge Air Cooler Inlet Hose Replacement (LAU/A28NER) Charge Air Cooler Inlet Hose Replacement (LBY/A20DTR) Charge Air Cooler Inlet Hose Replacement (LLU/A16LET) Charge Air Cooler Inlet Hose Replacement (LBS/A20DTH) .

11. Lower the vehicle.

12. With the aid of an assistant remove the charge air cooler radiator (2) from the radiator (1).


13. Remove the charge air cooler.


Installation Procedure

Refer to Fastener Caution .

Note

Ensure that all the hoses, wires, pipes and shock modules clear the vehicle during the installation process.



1. Install the charge air cooler.

2. With the aid of an assistant install the charge air cooler radiator (2) to the radiator (1).


3. Install the charge air cooler inlet hose to the charge air cooler. Refer to Charge Air Cooler Inlet Hose Replacement (LAU/A28NER) Charge Air Cooler Inlet Hose Replacement (LBY/A20DTR) Charge Air Cooler Inlet Hose Replacement (LLU/A16LET) Charge Air Cooler Inlet Hose Replacement (LBS/A20DTH) .

4. Install the charge air cooler outlet hose to the charge air cooler. Refer to Charge Air Cooler Outlet Hose Replacement (Diesel) Charge Air Cooler Outlet Hose Replacement (LAU/A28NER) Charge Air Cooler Outlet Hose Replacement (LLU/A16LET) .

5. Install the power steering fluid cooler. Refer to Power Steering Fluid Cooler Replacement .

6. Install the air conditioning condenser. Refer to Air Conditioning Condenser Replacement (Diesel) Air Conditioning Condenser Replacement (LAU/A28NER) Air Conditioning Condenser Replacement (LLU/A16LET) Air Conditioning Condenser Replacement (LHU/A20NFT) .

7. Lower the vehicle.

8. Install the air cleaner inlet duct. Refer to Air Cleaner Inlet Duct Replacement .

9. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement .

10. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .