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Fuel Tank Filler Pipe Replacement

Fuel Tank Filler Pipe Replacement

Removal Procedure


1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .

2. Drain the fuel tank. Refer to Fuel Tank Draining .

3. Remove the rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner Replacement .

4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .

5. Disconnect the fuel tank filler pipe quick connect fitting (1) from the chassis fuel feed pipe (2). Refer to Plastic Collar Quick Connect Fitting Service .


6. Disconnect the fuel tank filler pipe retainer (3) from the chassis fuel pipe (4).

7. Disconnect the fuel tank filler door lock actuator wiring harness electrical connector (1).


8. Remove fuel tank filler pipe fastener (2).

9. Remove the fuel tank filler pipe, from fuel tank filler pipe housing. Refer to Fuel Tank Filler Pipe Housing Replacement .


Installation Procedure


1. Install the fuel tank filler pipe (3), at the fuel tank filler pipe housing. Refer to Fuel Tank Filler Pipe Housing Replacement .


2. Install the fuel tank filler pipe fastener (2).

3. Connect the fuel tank filler door lock actuator wiring harness electrical connector (1).

4. Connect the fuel tank feed pipe (2) and lock quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service .


5. Connect the fuel tank filler pipe (4) to the filler pipe retainer (3) and tighten to 4 Nm (35 lb in) .

6. Install the rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner Replacement .

7. Refill the fuel tank.