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Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement (LBY/A20DTR)

Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement (LBY/A20DTR)



Callout Component Name

Preliminary Procedure

1. Remove the engine shield. Refer to Engine Shield Replacement .

2. Remove the charge cooler inlet hose. Refer to Charge Air Cooler Inlet Hose Replacement (LAU/A28NER) Charge Air Cooler Inlet Hose Replacement (LBY/A20DTR) Charge Air Cooler Inlet Hose Replacement (LLU/A16LET) Charge Air Cooler Inlet Hose Replacement (LBS/A20DTH) .

3. Remove the charge cooler outlet hose. Refer to Charge Air Cooler Outlet Hose Replacement (Diesel) Charge Air Cooler Outlet Hose Replacement (LAU/A28NER) Charge Air Cooler Outlet Hose Replacement (LLU/A16LET) .

4. Detach coolant hoses from charge cooler outlet pipe.


1

Charge Air Cooler Outlet Pipe Fasteners (Qty: 3)

Refer to Fastener Caution .

Procedure

Release the charge cooler upper outlet pipe from the throttle body.

Tighten

9 Nm (80 lb in)

2

Charge Air Cooler Bracket Fastener

Procedure

Release the charge cooler upper outlet pipe from the engine.

Tighten

9 Nm (80 lb in)

3

Charge Air Cooler Outlet Pipe

4

Charge Air Cooler Lower Pipe

5

Charge Air Cooler Inlet Pipe Bracket Fastener

Tighten

9 Nm (80 lb in)

6

Charge Air Cooler Inlet Pipe Fasteners (Qty: 3)

Tighten

22 Nm (16 lb ft)

7

Charge Air Cooler Inlet Pipe


Procedure

1. Release the charge cooler inlet pipe from the turbocharger.

2. Replace gasket.