Fuel Tank Heat Shield Replacement (LDE/A16XER, LLU/A16LET, 2H0/A18XER)
Fuel Tank Heat Shield Replacement (LDE/A16XER, LLU/A16LET, 2H0/A18XER) |
Removal Procedure |
1. |
Relieve the fuel system pressure. Refer to
Fuel Pressure Relief
.
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2. |
Drain the fuel tank. Refer to
Fuel Tank Draining
.
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3. |
Remove the right rear wheel. Refer to
Tire and Wheel Removal and Installation
.
|
4. |
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
|
6. |
Disconnect the fuel tank filler pipe quick connect fitting (1) from the chassis fuel feed pipe (2). Refer to
Plastic Collar Quick Connect Fitting Service
.
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7. |
Disconnect the fuel tank filler pipe retainer (3) from the chassis fuel pipe (4).
|
8. |
Disconnect the evaporative emission canister purge pipe (1). Refer to
Plastic Collar Quick Connect Fitting Service
.
|
9. |
Disconnect the fuel feed pipe (2). Refer to
Plastic Collar Quick Connect Fitting Service
.
|
10. |
Have assistants support either side of the fuel tank.
|
11. |
Place a suitable adjustable jack under the fuel tank.
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12. |
Remove fuel tank strap fastener (1) and straps (2).
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13. |
Have the assistants rest the fuel tank on the adjustable jack.
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14. |
Disconnect the fuel tank fuel pump module wiring harness electrical connector (1), from the fuel tank fuel pump module.
|
15. |
Once the tank is clear of the frame, lower the fuel tank down and remove forward toward the right side of the vehicle.
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16. |
Detach the fuel tank shield retainer (1).
|
17. |
Remove the fuel tank shield (1).
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Installation Procedure |
1. |
Attach the fuel tank shield (1).
|
2. |
Insert the fuel tank shield retainer (1).
|
3. |
Have assistants support either side of the fuel tank.
|
4. |
Place a suitable adjustable jack under the fuel tank.
|
5. |
Have the assistants rest the fuel tank on the adjustable jack.
|
6. |
Once the tank is clear of the frame, upper the fuel tank high.
|
7. |
Disconnect the fuel tank fuel pump module wiring harness electrical connector (1), from the fuel tank fuel pump module.
|
8. |
Install the fuel tank straps fastener (2) and fastener (1).
|
9. |
Connect the evaporative emission canister purge pipe (1). Refer to
Plastic Collar Quick Connect Fitting Service
.
|
10. |
Connect the fuel feed pipe (2). Refer to
Plastic Collar Quick Connect Fitting Service
.
|
11. |
Connect the fuel tank feed pipe (2) and lock quick connect fitting (1). Refer to
Plastic Collar Quick Connect Fitting Service
.
|
12. |
Refer to
Fastener Caution
.
Connect the fuel tank filler pipe (4) to the filler pipe retainer (3) and tighten to 4 Nm (35 lb in) . |
13. |
Refill the fuel tank.
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