Delphi Connectors (Weather Pack)
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Delphi Connectors (Weather Pack)
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Special Tools
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EL-38125-580
Terminal Release Tool Kit
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•
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J-38125-10A
Terminal Release Tool
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For equivalent regional tools, refer to
Special Tools
.
Terminal Removal Procedure
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The following is the proper procedure for the repair of Weather Pack® Connectors.
1.
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Separate the connector halves (1).
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2.
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Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
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3.
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Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.
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4.
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Insert the Weather Pack® terminal removal tool J-38125-10A into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1).
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5.
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Gently pull on the wire to remove the terminal through the back of the connector (2).
Note
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Never use force to remove a terminal from a connector.
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7.
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Reform the lock tang (2) and reset terminal in connector body.
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8.
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Close secondary locks and join connector halves.
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9.
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Verify that circuit is complete and working satisfactorily.
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10.
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Perform system check.
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12.
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Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
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