FCI Connectors (Lever Lock)
 
  
 
 
  
   
    
     |  | FCI Connectors (Lever Lock) | 
   
  
  
   
   
    
    
    
    
    
   
   
    
   
   
   
    Special Tools
   
   
    
     
      
       | • | EL-38125-580
        
        Terminal Release Tool Kit 
 
 | 
     
    
   
   
    
     
      
       | • | J-38125-556
        
        Terminal Release Tool 
 
 | 
     
    
   
   
    
     
      
       | • | J-38125-560
        
        Terminal Release Tool 
 
 | 
     
    
   
   
   
    For equivalent regional tools, refer to
    
     Special Tools
    
    .
    
    
    
    
    
    
    
     
      
       | Terminal Removal Procedure | 
     
    
   
   
    
   
   
    Follow the steps below in order to remove terminals from the connector.
    
    
   
   
   
    
     
      
       | 1. | Slide the lever lock forward while pressing down on the lever lock release tab. 
 
   
 | 
     
    
   
   
    
     
      
       | 2. | The release tab is located on the top of the wiredress cover. 
 
 | 
     
    
   
   
    
     
      
       | 3. | View of connector in released position. 
 
   
 | 
     
    
   
   
    
     
      
       | 4. | Disconnect the connector from the component. 
 
 | 
     
    
   
   
    
     
      
       | 5. | Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover. 
 
   
 | 
     
    
   
   
    
     
      
       | 6. | Use a small flat-blade tool to slide the terminal position assurance (TPA) up one notch on both ends of the connector. The TPA is located underneath the wire dress cover. 
 
 | 
     
    
   
   
    
     
      
       | 7. | For the larger terminals insert the J-38125-556 tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J-38125-560 tool to release the terminals by inserting the tool into the terminal release cavity. 
 
   
 | 
     
    
   
   
    
     
      
       | 8. | While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector. 
 
   
 | 
     
    
   
   
    
   
   
    
     
      
       | 10. | Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies. 
 
 |