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Clutch Master Cylinder Replacement (Left Hand Drive)

Clutch Master Cylinder Replacement (Left Hand Drive)



Callout Component Name
Refer to Brake Fluid Irritant Warning .

Refer to Brake Fluid Effects on Paint and Electrical Components Caution .


Preliminary Procedure

1. Remove the instrument panel lower trim panel insulator. Refer to Refer to Instrument Panel Lower Trim Panel Insulator Replacement - Driver Side .

2. Remove the clutch pedal cruise control release switch. Refer to Clutch Pedal Cruise Control Release Switch Replacement .

3. Remove the radiator surge tank. Refer to Radiator Surge Tank Replacement (Diesel) Radiator Surge Tank Replacement (LAU/A28NER) Radiator Surge Tank Replacement (LLU/A16LET) .


1

Clutch Pedal Return Spring

Procedure

Release the spring from the underside of the clutch pedal.

2

Clutch Pedal Master Cylinder Rod


Procedure

1. Depress the clutch pedal master cylinder rod retainers.

2. Lift the clutch pedal upwards.

3. Release the clutch pedal master cylinder rod.


3

Clutch Master Cylinder Fasteners (Qty: 2)

Refer to Fastener Caution .


Procedure

1. Release the retainers from the pedal housing.

2. Rotate the retainers inside the clutch pedal.

3. Remove the clutch pedal retainers.


Tighten

22 Nm (16 lb ft)

4

Clutch Master Cylinder Inlet Pipe

Procedure

Release the clutch master cylinder inlet pipe from the master cylinder.

5

Clutch Master Cylinder Outlet Pipe Retainer

Procedure

Lift the retainer upwards to release the clutch master cylinder outlet pipe.

6

Clutch Master Cylinder Modulator Outlet Pipe

Procedure

Release the clutch master cylinder modulator outlet pipe from the master cylinder.

7

Clutch Master Cylinder

Procedure

Bleed the hydraulic clutch. Refer to Hydraulic Clutch System Bleeding .