Front Brake Caliper Replacement (J60, J61)
|
|
Front Brake Caliper Replacement (J60, J61)
|
|
Callout
|
Component Name
|
Refer to
Brake Dust Warning
.
Refer to
Brake Fluid Irritant Warning
.
Preliminary Procedure
|
1
|
Brake Hose-To-Caliper Bolt
Refer to
Fastener Caution
.
Warning
|
|
Do not depress the brake pedal with the brake rotors and/or the brake drums removed, or with the brake calipers repositioned away from the brake rotors, or damage to the brake system may result.
|
|
|
|
|
|
Procedure
Remove the bracket bolts from the steering gear knuckle.
Tighten
40 Nm (30 lb ft)
|
2
|
Brake Hose Fitting Gasket (Qty: 2)
Procedure
Discard the old gaskets and replace with NEW gaskets during installation.
|
3
|
Front Brake Hose
|
Note
|
|
Plug the brake hose fitting to prevent brake fluid loss and contamination.
|
|
4
|
Brake Caliper Guide Pin Bolt (Qty: 2)
Procedure
|
1.
|
Inspect the brake caliper guide pins for freedom of movement, and inspect the condition of the guide pin boots. Move the guide pins inboard and outboard within the bracket bores, without disengaging the slides from the boots, and observe for the following:
|
|
|
•
|
Restricted caliper guide pin movement
|
|
|
•
|
Looseness in the brake caliper mounting bracket
|
|
|
•
|
Seized or binding caliper guide pins
|
|
2.
|
Replace the brake caliper guide pins and/or boots, if any of the conditions listed are found.
|
Tighten
27 Nm (20 lb ft)
|
5
|
Front Brake Caliper
|
Warning
|
|
At times during this brake bleed procedure brake fluid will be under higher pressures than during typical brake bleed procedures. Ensure the bleeder hose attached to the bleeder valve is securely maintained in position whenever the bleeder valve is opened. Failure to maintain the bleeder hose securely to the valve when opened, may allow the hose to blow off and brake fluid to spray out of the bleeder valve, possibly resulting in personal injury.
|
|
|
|
|
|
|
Warning
|
|
Remove all the air from the hydraulic brake system anytime the hydraulic brake system is opened for repair. The entire bleeding procedure must be followed. Failure to remove all the air in the hydraulic brake system will result in reduced braking performance and possible personal injury.
|
|
|
|
|
|
Procedure
Bleed the hydraulic brake system. Refer to
Hydraulic Brake System Bleeding
.
|
