Master Cylinder Replacement (Left Hand Drive)
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Master Cylinder Replacement (Left Hand Drive)
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Callout
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Component Name
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Refer to
Brake Fluid Irritant Warning
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Refer to
Brake Fluid Effects on Paint and Electrical Components Caution
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Preliminary Procedure
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1.
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With the engine OFF, apply the brake pedal several times until the brake pedal becomes firm to deplete the vacuum brake booster vacuum reserve.
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2.
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Remove the brake fluid from the master cylinder reservoir, using a suitable suction device.
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3.
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Disconnect the brake fluid level sensor electrical connector.
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1
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Clutch Master Cylinder Hose
Procedure
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1.
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If equipped, disconnect the clutch master cylinder hose from the brake master cylinder reservoir.
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2.
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Cap the brake fluid reservoir outlet and plug the clutch master cylinder hose inlet to prevent brake fluid loss and contamination.
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2
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Heat Shield Assembly
Refer to
Fastener Caution
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Procedure
If equipped, unbolt the heat shield assembly from the brake master cylinder.
Tighten
9 Nm (80 lb in)
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3
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Brake Pipe Fitting (Qty: 2)
Procedure
Cap the brake pipe fittings and plug the master cylinder outlet ports to prevent brake fluid loss and contamination.
Tighten
18 Nm (13 lb ft)
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4
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Brake Master Cylinder Nut (Qty: 2)
Procedure
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1.
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Discard the brake master cylinder nuts.
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2.
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Install 2 NEW brake master cylinder nuts.
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Tighten
50 Nm (37 lb ft)
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5
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Master Cylinder
Procedure
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1.
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When removing the master cylinder, ensure the master cylinder to booster seal between the vacuum booster and the master cylinder is properly seated in the groove at the rear of the master cylinder and is not damaged. Replace the seal if necessary.
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3.
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If installing a new master cylinder, bench bleed the master cylinder.
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4.
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Fill the master cylinder reservoir.
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