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Procedure for replacing the controlmodule

Procedure for replacing the control module


When all tests have been conducted as described in the action program for the particular diagnostic trouble code and no fault has been found, it is natural to assume that the control module is faulty.

Considering that the control module is both a very high quality and a very expensive component, it is important to be as sure as possible of the diagnosis.

Run through the following points very carefully before definitely deciding that the control module is the cause of the fault.


1. Check one more time that the points in the fault diagnosis schedule for the appropriate code have been followed.

2. Study the wiring diagram for the circuit in question and make sure that you understand it. If necessary, refer to the appropriate parts in the technical description and the electrical function description in Service Manual "3:2 Wiring Diagrams".

3. Check all grounding points. If you have done this before, do it again.


4. Check the voltage feed and fuses to the control module.

5. Check that no contact-pin slide-out has occurred in the control module's connector.

6. If the original fault still persists, the control module will have to be changed.


Handling control modules


All control modules are sensitive to static electricity and can, if they are handled incorrectly, be damaged so seriously that they cease to function correctly. For this reason, it is important that the following rules are followed at all times when the control module must be removed or replaced for any reason.


Avoid unplugging or removing the control module unless absolutely necessary.

Never touch the contact pins and never place the control module in such a way that the pins may come into contact with any objects.

Before unpacking a new control module, ground the packing to the car body. Open the packing as short a time as possible before fitting.

Avoid working in clothes of synthetic materials.

When working with the control module, it is important that you regularly ground yourself to the car. This is especially important when you have been sitting in the car, when you have changed position or moved around the car and even more important when working under climate conditions with very dry air (for example during the winter in cold markets).

Always handle control modules that are suspected of being faulty in the same way. This will considerably increase the chances of finding the cause of the fault.