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A pillar, upper part

A pillar, upper part


1. Mount the car on an aligning bench and realign to the correct measurements if necessary.

2. Remove the door frame, see Part of door frame, three-door body, Door frame, three-door body or Part of door frame, five-door body.

3. Place a door aperture stay between the floor and the front edge of the roof to prevent the roof from sagging when the A pillar is removed.

4. Drill out the spot welds securing the inner part of the A pillar to the lower reinforcement.


5. Grind down the seam welds.

6. Drill out the spot welds securing the upper part of the A-pillar to the roof member. Knock loose the inside of the A-pillar.

7. Realign any deformed metalwork.

8. Drill holes for plug welding in the upper end of the A pillar.

9. Use a grinder to clean the surefaces on the body and the A pillar that are to be welded.

10. Apply welding primer to the surfaces which are to be spot welded. Use Teroson Zinkspray.

11. Position A pillar and fix it with a few welding clamps.

12. Spot weld the A pillar in place.


13. Plug weld the upper end of the A pillar to secure it.

14. Seam weld the A pillar in place.

15. Weld the joint on the inside of the A pillar.

16. Grind the welds clean.

17. Wash off surplus welding primer. Welding primer makes for poorer adhesion of paint, filler and sealant.

18. Apply primer to all surfaces that have been ground clean. Use Standox 1K Füllprimer.

19. Seal joints and metal folds with putty. Use Terostat 1K-PUR.

20. Fit the doorframe.

21. Apply anti-corrosion agent to inside surfaces after painting. Use Terotex HV 400 or Mercasol 1.