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TCS fault diagnosis schedule

TCS fault diagnosis schedule


Points to note when diagnosing faults

It is impossible to give any general rules for the procedure to follow when diagnosing faults in each individual case. Depending on the fault symptoms and other information available, one method may be the best in some situations and another method best in others.

However, the following points may serve as guidance when carrying out fault diagnosis on the TCS system and it might be helpful to recall this information from time to time as the work progresses.


1. Always begin by using an ISAT to obtain a readout of the diagnostic trouble codes, if any. In some fault diagnosis procedures, electric wiring is disconnected while the ignition is switched on or the TCS throttle butterfly is moved out of its normal position. This gives rise to the generation of diagnostic trouble codes. Therefore, when the work is finished, always clear any such trouble codes that may have been generated.

2. Check fuses 19 and 28.


3. Inspect connectors, particularly H16-2, for corrosion on pins and contact surfaces, excessive play, looseness or anything else which may be the cause of poor contact or a deterioration in conductivity.


If problems due to poor contact are suspected, spray CONTACT 61 (part No. 45-300 45 20) on female connectors.

4. Before connecting a BOB into circuit, first check the voltage supply to pins 28 and 32 and make sure that pins 13 and 30 are properly grounded.


5. Always start fault diagnosis in the ABS system if the ANTI LOCK lamp is alight.


6. With the ignition switched off, check that the throttle butterfly can be moved to the closed position without obstruction or binding and that the spring returns it to the open position with ease.


Important

For communication between the ISAT and the TCS control module to be possible,

• the ignition switch must be in the Drive position

• engine speed must be <1500 rpm (if the engine is running)

• the TCS must be contacted.

The ISAT has no contact with the system if:

• the circuit to pin 9 of the control module is defective

• the ground connection on pins 13 and 30 is not correct

• the voltage supply on pins 28 and 32 is not correct

• the circuit to pin 3 is shorted to battery +.