Measured values, ECM connections
| Measured values, ECM connections | 
| Points to remember: | 
| • | The measurements must be
performed using a Breakout Box (BOB) connected between the ECM and the ECM's
connector. | |
| • | Several voltage levels must be regarded as guide values. Use common sense in
assessing whether a measured value is correct or incorrect. | |
| • | If any measured value is incorrect, use the electrical diagram to establish wheich
leads, connectors or components should be checked more closely. | |
| • | All the measured values apply to a warmed-up engine. | |
| • | Unless otherwise stated, the ignition must be switched on | |
| • | Indicated measured values relate to calibrated FLUKE 88/97 | |
> = greater than ; < = less than ; » = approximately equal to; ∼ = AC voltage
Pins without further comments are not connected. (LP: LOGIC PROBE P=select pulse; p=visible pulses).
 
    
    | pins 1-
2 | Colour | Component
Function | In/Out | Measuring
conditions | Between | Measured
value | 
| 1 | PK/WH | +30 | in | Idling speed | Batt+ to 1 | <0.5 V | 
| 2 | GN/BK | Boost pressure control valve | out | 900±50 rpm | 1 - 2 | 1.3 V | 
| 2 - 25 | 90 Hz 17.5 %% (-) 1.9 ms (-) (LP HI
LO) | |||||
| 1000-1500 rpm | 1 - 2 | »
       
       0 V | ||||
| 2 - 25 | 90 Hz 2.0 %% (-) 0.2 ms (-) (LP
 LO) | |||||
| 3 | GN/WH | Injector 1 | out | 900±50 rpm | 1 - 3 | 0.2 V | 
| 3 - 25 | 7.5 Hz 2.5 ms (-) (
       
       
       LOp) | |||||
| 4 | BU/WH | Injector 2 | out | 900±50 rpm | 1 - 4 | 0.2 V | 
| 4 - 25 | 7.5 Hz 2.5 ms (-) (
       
       
       LOp) | |||||
| 5 | VT/WH | Injector 3 | out | 900±50 rpm | 1 - 5 | 0.2 V | 
| 5 - 25 | 7.5 Hz 2.5 ms (-) (
I
LOp) | |||||
| 6 | GY/WH | Injector 4 | out | 900±50 rpm | 1 - 6 | 0.2 V | 
| 6 - 25 | 7.5 Hz 2.5 ms (-) (
       
       
       HI LOp) | |||||
| 7 | ||||||
| 8 | ||||||
| 9 | OG/BK | Trigger 1 | out | 900±50 rpm | 1 - 9 | 1.2 V | 
| 9 - 25 | 7.5 Hz 8.3 %% (-) 11 ms (-) (
       
       
       LOp) | |||||
| 10 | GN/YE | Trigger 2 | out | 900±50 rpm | 1- 10 | 1.2 V | 
| 10 - 25 | 7.5 Hz 8.3 %% (-) 11 ms (-) 11 (
       
       
       LOp) | |||||
| 11 | BU/RD | Trigger 3 | out | 900±50 rpm | 1 - 11 | 1.2 V | 
| 11 - 25 | 7.5 Hz 8.3 %% (-) 11 ms (-) 11 (
       
       
       LOp) | |||||
| 12 | GY/RD | Trigger 4 | out | 900±50 rpm | 1 - 12 | 1.2 V | 
| 12 - 25 | 7.5 Hz 8.3 %% (-) 11 ms (-) 11 (
       
       
       LOp) | |||||
| 13 | Torque limitation | in | 13 - 25 | Batt+ | ||
| Gear-changing | 13 - 25 | 0 V | ||||
| 14 | DRIVE | in | P, N | 14 - 25 | 0 V | |
| R, D, 1, 2, 3 | 14 - 25 | Batt+ | ||||
| 15 | VT | Brake light switch | in | brake pedal not
depressed | 15 - 25 | 0 V | 
| brake pedal depressed | 15 - 25 | Batt+ | ||||
| 16 | ||||||
| 17 | YE/BN | Combustion cyl. 1 +
2 | in | 900±50 rpm | 17 - 25 | 1.5 V 15-30 Hz (
       
       
       HIp) | 
| 18 | BN/RD | Combustion cyl. 3 +
4 | in | 900±50 rpm | 18 - 25 | 1.5 V 15-30 Hz (
       
       
       HIp) | 
| 19 | ||||||
| 20 | PK | Pressure signal | out |  | 20 - 67 | 1.0 V *) | 
| 21 | YE/GY | Purge valve
Diagnosis | in | ISAT activates purge valve in Trionic
(EVAP) | 21 - 25 | 6-7 V 8 Hz 50 %% (-) 60 ms (-) (HIp
LOp) | 
| 22 | BU/BN | Pressure sensor | in |  | 22 - 67 | 100 kPa= 1.9 V see also technical
data | 
| 23 | GN | Oxygen sensor | in | 900±50 rpm and warmed-up
engine | 23 - 47 | 0.1-0.9 V | 
| 24 | BK | Main ground | in | 900±50 rpm | 24 - Batt- | <0.1 V | 
| 25 | BK | Main ground | in | 900±50 rpm | 25 - Batt- | <0.1 V | 
| 26 | BU | Boost pressure control valve | out | 900±50 rpm | 1 - 26 | 0 V | 
| 1000-1500 rpm | 1 - 26 | 2.3 V | ||||
| 1000-1500 rpm | 1 - 26 | 90 Hz 17.5 %% (-) 1.9 ms (-) (LP P HI
LO) | ||||
| 27 | YE/GY | Evaporative emission canister purge
valve | out | ISAT activates purge valve in Trionic
(EVAP) | 21 - 25 | 6-7 V 8 Hz 50 %% (-) 60 ms (-) (LP HI
LO) | 
| 28 |  |  |  |  |  |  | 
| 29 |  |  |  |  |  |  | 
| 30 |  |  |  |  |  |  | 
| 31 | BU/GY | MAIN RELAY | out | 31 - 25 | Batt+ | |
| ISAT activates IAC valve | 32 - 25 | 0 V | ||||
| 32 | YE/GN | CHECK ENGINE | out | 32 - 25 | <0.5 V | |
| After 3 seconds | 32 - 25 | Batt+ | ||||
| 33 | GY/BK | Diagnosis | In/Out | ISAT not connected | 33 - 25 | »
       
       6.5 V | 
| ISAT connected | 33 - 25 | Batt+ | ||||
| 34 | ||||||
| 35 | YE/BK | Engine load signal AC and all consumers switched
off | out | 900±50 rpm | 35 - 25 | »
       
       35 mV 30 Hz
       
        »
       
       25 µs (+) | 
| 2500 rpm | 35 - 25 | »
       
       65 mV 83 Hz
       
        »
       
       40µs (+) (LP
P HI
       
       
       ) | ||||
| 36 | BU/GN | Cruise control | in | 36 - 25 | Batt+ | |
| Activate diagnostic mode CC, press
SET/RES | 36 - 25 | 0 V | ||||
| 37 | ||||||
| 38 | ||||||
| 39 | PK/BK | Speed signal | in | Rotate front right wheel 1/2
rev/second | 39 - 25 | 5 V **) 15 Hz 50 %% (HIp
LOp) | 
| 40 |  |  |  |  |  |  | 
| 41 | YE | Crankshaft position
sensor | in | 900±50 rpm | 41 - 67 | 7-10 V∼
       
        »
       
       870 Hz (LP HI
LO) | 
| 42 | BN/WH | Throttle position sensor | out |  | 42 - 67 | 5 V | 
| 43 | GY | Pressure sensor | out |  | 43 - 67 | 5 V | 
| 44 | OG | Knocking signal | in | 900±50 rpm | 44 - 25 | 50-100 mV∼ (LP P LO) | 
| 45 | GN/BN | Throttle position sensor | in |  | 45 - 67 | idling =0.5 V see also technical
data | 
| 46 | WH/BK | Intake air temperature
sensor | in |  | 46 - 67 | 40°C=1.5 V see also technical
data | 
| 47 | BK | Oxygen sensor, reference
ground | in | 900±50 rpm | 25 - 47 | <0.05 V | 
| 48 | PK/WH | +30 |  | 900±50 rpm | Batt+ - 48 | <0.5 V | 
| 49 | BU/VT | Idle air control valve | out | 900±50 rpm | 1 - 49 | 3.5 - 5.5 V | 
| AC and all power consumers switched
off | 49 - 25 | 500 Hz 25-45 %% 0.5-0.9 ms (LP HI
LO) | ||||
| 50 | BK/WH | Oxygen sensor, preheating | out | 900±50 rpm | 50 - 25 | »
       
       0.3 V | 
| remove fuse No. 38 | 50 - 25 | 0 V | ||||
| 51 | ||||||
| 52 | ||||||
| 53 | ||||||
| 54 | RD/WH | AC out | out | ISAT activates AC in
Trionic | 54 - 25 | Batt+/<0.5 V | 
| 55 | BU/YE | SHIFT UP | out |  | 55 - 25 | <0.5 V | 
| 56 | WH | FUEL PUMP RELAY | out | 56 - 25 | Batt+ | |
|  | ISAT activates oxygen sensor
preheating in Trionic | 56 - 25 | 0 V | |||
| 57 | GN/OG | Throttle position signal | out | 900±50 rpm | 57 - 25 | »
       
       1 V 100 Hz 9 %% (+) 0.9 ms (+)
(LP HI
       
       
       LO) | 
| 58 | GN/RD | Engine speed signal | out | 900±50 rpm | 58 - 25 | »
       
       0.5 V 30 Hz (LP HI
) | 
| 59 | GN/GY | AC in | in | ISAT activates AC in ICE, ON | 59 - 25 | Batt+ | 
| ISAT activates AC in ICE,
OFF | 59 - 25 | 0 V | ||||
| 60 | YE/GY | +15 | in | Batt+ -60 | <0.5 V | |
| 61 |  |  |  |  |  |  | 
| 62 |  | Production only |  |  |  |  | 
| 63 |  | Production only |  |  |  |  | 
| 64 |  |  |  |  |  |  | 
| 65 |  | Production only |  |  |  |  | 
| 66 | BK | Reference ground, coolant temperature
sensor | in |  | 66 - 25 | <0.05 V | 
| 67 | BK | Sensor ground | out |  | 67 - 25 | <0.05 V | 
| 68 | YE/WH | Engine coolant temperature
sensor | in |  | 68 - 66 | 90°C = 0.41 V see also technical
data | 
| 69 |  |  |  |  |  |  | 
| 70 |  |  |  |  |  |  | 
*) slightly lower value may be obtained when measuring at high altitude'
**) with car stationary: 0 V or approx. Batt+'

 
		