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Faultdiagnosis, Cruise Control on cars with Saab Sensonic

SERVICE INFORMATION
Bulletin Nbr: 368-1594
Date: ........... FEBRUARI 1995
Market: ALL
Fault diagnosis, Cruise Control on cars with Saab Sensonic


Cars concerned

All Saab 900 M94- models equipped with Saab Sensonic (automatic clutch operation).

Background

Service Manual 3:5 "Electrical system, Cruise Control" has no section covering fault diagnosis and the diagnostic procedure for cars equipped with Saab Sensonic. This SI therefore contains a diagnostics schedule for all cars and a specific fault diagnosis procedure for the Cruise Control system on cars with Saab Sensonic. In other respects, proceed as described in Service Manual 3:5 "Electrical system, Cruise Control" .

Procedure

Use the diagnostics schedule on the next page to find out where the fault is located.

Diagnosis

To carry out fault diagnosis, use the Cruise Control switches and the clutch and brake pedals. On cars with automatic transmission or Saab Sensonic, use the Cruise Control switches, the brake pedal and the selector lever or gear lever.

Start fault diagnosis by checking:


1. The fuses.

2. The +54 power supply.

3. The ground connections.

4. The connections in the control module connector for possible pin slide-out.

Carry out fault diagnosis in the diagnostics mode. To enter diagnostics mode, see the table below.

To leave the diagnostics mode. Accelerate to a speed above 32 km/h (20 mph) or switch off the ignition. If you make a mistake while in diagnostics mode you will be returned automatically to point 5 and have to start from there once again.




Procedure

CRUISE lamp

Check

1

The engine should be switched off and the handbrake applied.





2

Automatic: selector lever in N (P, R). Manual: clutch pedal depressed.





3

Move the switch to TIP and hold it there while starting the engine.







The Cruise lamp should light up to confirm that you are in diagnostics mode.

Lights up

Does not light up



4

Release the TIP button

Goes out

Does not go out

TIP function

5

Press the SET button

Lights up

Does not light up

SET function



Release the SET button

Goes out

Does not go out

SET function

7

Move the switch to the RES/ position

Lights up

Does not light up

RESUME function

8

Release RES/

Goes out

Does not go out

RESUME function

9

Move the switch to the ON/OFF position

Lights up

Does not light up

ON/OFF function

10

Release ON/OFF

Goes out

Does not go out

ON/OFF function

11

Automatic: move the selector lever to D (3, 2, 1)

Manual: release the clutch pedal

Sensonic: select reverse gear (R)

Lights up

Does not light up

Automatic:

Gear selector position sensor

Manual:

Clutch pedal switch

Sensonic: signal from control module

12

Depress the brake pedal

Goes out

Does not go out

Brake pedal switch

13

Release the brake pedal

Lights up

Does not light up

Brake pedal switch

14

Automatic: move the selector lever to N (P, R)

Manual: depress the clutch pedal

Sensonic: select neutral (N)

Goes out

Does not go out

Automatic:

Gear selector position sensor

Manual: clutch pedal switch

Sensonic: signal from control module

15

Depress the brake pedal for about 5 seconds. After about 5 seconds:

Lights up

Does not light up

Goes out

Does not go out

Brake light switch

Control module

16

Release the brake pedal

Throttle opens briefly Throttle does not open

Stepping motor/cable

17

Drive off slowly

Lamp flashes in time with speed Lamp does not flash

Speed signal





Checking the pedal switch



1. Connect a BOB and check that a reading of 12 V is obtained across terminal D (4) of the Cruise Control connector and a good ground when the gear lever is in 1st gear.

2. If the reading obtained is not OK, check that about 12 V is present on terminal 2 of the brake pedal switch when the gear lever is in 1st gear or a reading of 0 V when it is in neutral.



If the reading obtained is OK, continue with point 3.

If the reading obtained is not OK, proceed to Service Manual 4:4 "Automatic clutch operation, Saab Sensonic" .

3. Take resistance readings across terminals 1 and 2 of the brake pedal switch with the brake pedal released and depressed.


If a reading of > 1 ohms is obtained with the pedal released, adjust the pedal switch or change it.

Depressing the pedal breaks the circuit. If a resistance reading is obtained, change the pedal switch.

4. Check the wiring between the Cruise Control system's control module and the pedal switch for continuity or a short circuit. Take a resistance reading across terminal 1 of the pedal switch and terminal D (4) of the Cruise Control.


The resistance should be ≤ 1 ohms.

To check other components, see Service Manual 3:5 "Electrical system, Cruise Control".