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Before replacing a control module

Before replacing a control module


When all checks have been carried out in accordance with the diagnostic procedures described for the relevant diagnostic trouble code without any fault having been detected, it is natural to assume that the control module is at fault. In view of the fact that the control module is a component of extremely high quality and also very expensive, it is important to verify the diagnosis as far as possible. Therefore, run through the following points before definitely identifying the ABS control module as the cause of the fault.


1. Check the following:

Correct wheel size

All wheels of the same diameter and width

Correct inflation pressures in all wheels

No play in wheel bearings Check once again that every single point in the fault diagnosis procedure for the relevant diagnostic trouble code has been covered.

2. Study the wiring diagram of the relevant circuit and make sure you understand how it works. Appropriate parts of the technical description and the descriptions of operation of electrical circuits in Service Manual 3:2 "Electrical system, wiring diagrams" may be of assistance in this respect.

3. Check all grounding points. If you have already done so, do it once again. Check that power ground and signal ground are electrically and physically separated.


4. Check the control module's power supply.

5. Clear the diagnostic trouble code. Drive the car on test once more. If the original fault still persists in spite of this, the ABS control module will have to be replaced.


Handling control modules


All control modules are more or less sensitive to static electricity and, if handled carelessly or incorrectly, may be damaged so seriously that they no longer work properly. It is therefore important to ensure that the following rules are strictly observed whenever the control module has to be removed or replaced for any reason.


Avoid unplugging or removing the control module unless absolutely necessary.

Never touch the connector's contact pins and never position the control module in such a way that the pins could come into contact with foreign objects.

Before unpacking a new control module, ground the packaging to the car body. Open the packaging as shortly as possible before installing the control module in the car.

When carrying out any work on a control module, it is important to ground yourself from time to time. This is particularly important when you have been sitting in the car, when changing your position, or when moving round the car. It is even more important in climatic conditions with very dry air (i.e. during the winter in countries with a cold climate).

Avoid wearing clothes made of synthetic materials.

In addition, always handle control modules that are suspected of being defective in exactly the same way as one that is in perfect working order. This will greatly improve your chances of determining the cause of the fault.