Whole side, top stack
Whole side, top stack |
1. |
Remove the seal on the rear rail.
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2. |
Remove the seal on the middle rail.
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3. |
Remove the front seal. Lift the seal to access the front screw.
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4. |
Remove the screws securing the threaded rod to the middle link and leave the rod attached to the second bow.
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5. |
Remove the auxiliary link (left-hand side only) and the two blind rivets in the rear rail.
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6. |
Drill away the blind rivets for the ribbing.
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7. |
Detach the roof cloth from the rear rail.
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8. |
Remove the seal below the rear rail.
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9. |
Remove the screw securing the cable to the rear rail.
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10. |
Remove the screws securing the fourth bow and lift it away.
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11. |
Lift up the tacking strip.
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12. |
Remove the screws securing the third bow and lift it away.
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13. |
Remove the three screws securing the retaining strip.
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14. |
Lift up the corner of the roof cloth. Operate the soft top so that is resting on the windscreen member.
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15. |
Remove the three screws securing the front rail to the first bow.
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16. |
Drill away the blind rivets.
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17. |
Lock the first bow to the windscreen member.
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18. |
Remove the rear side trim.
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19. |
Remove the nuts securing the soft top and motor.
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20. |
Unplug the connectors and cut the cable ties.
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21. |
Remove the screw securing the fifth bow ratchets and the fourth bow link.
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22. |
Lift out all the rails in one piece.
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23. |
Remove the three screws securing the fifth bow motor and lift it away.
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24. |
Unscrew the reinforcement, 2 screws, and remove it.
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25. |
Remove the four screws securing the main motor and lift it away.
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26. |
Remove the ratchet.
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To fit |
1. |
Fit the motors on the new spare part.
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2. |
Position the side in one piece. Guide it in place with a 10 mm. drill.
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3. |
Thread in the wiring.
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4. |
Tighten the nuts.
Tightening torque 28 Nm (20.7 lbf ft) |
5. |
Tighten the link holding the fourth bow and the fifth bow ratchet.
Tightening torque 25 Nm (18.5 lbf ft) |
6. |
Plug in the connector and secure the wires with cable ties.
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7. |
Put back the rear side trim.
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8. |
Screw on the first bow and the front rail with the three screws. Fit blind rivets.
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9. |
Apply threadlocker to the screws and screw on the third bow. Bend the tacking strip in place.
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10. |
Screw on the fourth bow.
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11. |
Apply threadlocker to the screws and screw on the threaded rod to the middle link.
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12. |
Screw on the auxiliary link.
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13. |
Fit the cable to the rear rail.
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14. |
Glue the roof cloth to the rear rail.
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15. |
Put back the seal below the rear rail.
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16. |
Glue the roof cloth to the first bow.
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17. |
Screw on the retaining strip.
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18. |
Screw on the rear rail seal.
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19. |
Fit the front rail seal.
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20. |
Fit the middle rail seal.
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21. |
Blind rivet the ribbing.
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22. |
Rivet or screw on the headliner to the rear rail.
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23. |
Connect the diagnostic tool, clear any diagnostic trouble codes and then program the control module. See
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