Inner sill
Inner sill |
1. |
The door frame should have been removed.
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2. |
Mount the car on an aligning bench and realign to the correct measurements if necessary.
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3. |
Drill out the spot welds.
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4. |
Cut the back edge of the inner sill.
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5. |
Knock the inner sill away.
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6. |
Realign any deformed metalwork.
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7. |
Cut the spare part roughly to size so that it overlaps the joint at the rear edge by about three centimetres.
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8. |
Position the spare part and fix it with a few welding clamps.
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9. |
Cut through the spare part and the body simultaneously so that the joint can be welded edge-to-edge.
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10. |
Use a grinder to clean the areas on the spare part and the body that are to be welded.
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11. |
Apply welding primer to the surfaces which are to be spot welded. Use Teroson Zinkspray.
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12. |
Position the spare part and fix it with a few welding clamps.
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13. |
Spot weld the spare part in place.
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14. |
Weld the joint at the rear edge of the sill.
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15. |
Grind the welds clean.
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16. |
Wash off surplus welding primer. Welding primer makes for poorer adhesion of paint, filler and sealant.
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17. |
Apply primer to all surfaces that have been ground clean. Use Standox 1K Füllprimer.
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18. |
Seal joints and metal folds with putty. Use Terostat 1K-PUR.
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