Part of inner side panel, five-door body
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Part of inner side panel, five-door body
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1.
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The side panel and rear section of the door frame should be removed.
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2.
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Mount the car on an aligning bench.
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3.
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Cut the inner side panel as shown, being careful not to damage the C pillar reinforcement.
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4.
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Drill out the spot welds securing the inner side panel. Grind down the seam welds in the wheel housing.
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5.
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Knock loose the inner side panel and realign any deformed metalwork.
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6.
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Cut the spare part roughly to size so that it will overlap the joint by about three centimetres.
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7.
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Position the spare part and fix it with a few welding clamps. Adjust it precisely and check the alignment by means of the aligning bench's coordinate measuring system.
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8.
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Cut through the spare part and body simultaneously so that the joints can be welded edge-to-edge.
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9.
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Use a grinder to clean the areas on the spare part and body that are to be welded.
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10.
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Apply welding primer to the surfaces which are to be spot welded. Use Teroson Zinkspray.
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11.
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Position the spare part and fix it with a few welding clamps.
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12.
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Fit the outer side panel and door frame in place and check their fit.
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13.
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Remove the side panel and door frame.
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14.
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Weld the inner side panel in place.
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15.
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Weld the joints.
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16.
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Grind the welds clean.
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17.
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Wash off surplus welding primer. Welding primer makes for poorer adhesion of paint, filler and sealant.
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18.
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Apply primer to all surfaces that have been ground clean. Use Standox 1K Füllprimer.
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19.
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Fit the door frame and rear wing.
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