Roof
| Roof |
| 1. |
Drill out the spot welds.
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| 2. |
Grind down the welds securing the roof to the A and C pillars.
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| 3. |
Knock away the roof and realign any deformed metalwork.
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| 4. |
Use a grinder to clean the areas on the new roof and body that are to be welded.
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| 5. |
Apply welding primer to the surfaces which are to be spot welded. Use Teroson Zinkspray.
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| 6. |
Apply putty to the roof member as shown. Use Terostat 1K-PUR.
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| 7. |
Position the new roof and fix it with a few welding clamps.
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| 8. |
Fit the windscreen and tailgate, check the fit of the roof.
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| 9. |
Spot weld the roof in place.
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| 10. |
Seam weld the roof to the A and C pillars.
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| 11. |
Grind the welds clean.
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| 12. |
Wash off surplus welding primer. Welding primer makes for poorer adhesion of paint, filler and sealant.
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| 13. |
Apply primer to all surfaces that have been ground clean. Use Standox 1K Füllprimer.
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| 14. |
Seal joints and metal folds with putty. Use Terostat 1K-PUR.
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| 15. |
Apply anti-corrosion agent to the inside surfaces of the roof edge after painting. Use Terotex HV 400 or Mercasol 1.
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