Rear bumper abutment
| Rear bumper abutment |
| 1. |
Mount the car on an aligning bench and realign to the correct measurements if necessary.
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| 2. |
Drill out the spot welds on the inside.
Drill out the spot welds on the outside. |
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| 3. |
Remove the rear bumper abutment and realign any deformed metalwork.
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| 4. |
Drill holes for plug welding in the spare part.
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| 5. |
Use a grinder to clean the areas on the spare part and body that are to be welded.
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| 6. |
Apply welding primer to the surfaces which are to be spot welded. Use Teroson Zinkspray.
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| 7. |
Position the new rear bumper abutment and fix it with a few welding clamps.
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| 8. |
Fit the bumper, close the tailgate and check the fit of the abutment.
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| 9. |
Spot weld the rear bumper abutment to the outside.
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| 10. |
Plug weld the rear bumper abutment to the inside.
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| 11. |
Grind the welds clean.
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| 12. |
Wash off surplus welding primer. Welding primer makes for poorer adhesion of paint, filler and sealant.
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| 13. |
Apply primer to all surfaces which have been ground clean. Use Standox 1K Füllprimer.
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| 14. |
Seal joints and metal folds with putty. Use Terostat 1K-PUR.
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| 15. |
Apply PVC substitute to the underside of the rear bumper abutment. Use Terostat 9320.
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