Expansion valve
The expansion valve regulates the amount of refrigerant entering the evaporator. The expansion valve is located in the engine bay by the lead-through for the AC hoses in the bulkhead on all cars except left-hand drive cars with a B258 engine (V6). On these cars the expansion valve is located in the climate control unit and is accessible from the interior of the car.
The expansion valve consists of a spring-loaded ball, which is located on the high-pressure side. The ball is connected via a pressure lever to a diaphragm in a gas-filled chamber on the expansion valve's low-pressure side. The spring presses on the ball with a constant load. The pressure lever's pressure on the ball depends on the pressure in the gas-filled chamber. The pressure in the gas-filled chamber depends on the temperature of the refrigerant in the evaporator's outlet. If the temperature of the refrigerant which passes the expansion valve's low-pressure side drops, the pressure in the gas-filled chamber will also drop. The spring then presses on the ball and the pressure lever, the diaphragm cannot withstand the pressure and the expansion valve closes. If the temperature of the refrigerant increases, the pressure in the gas-filled chamber increases as well. The diaphragm then presses on the pressure lever and the ball, the spring is compressed and the expansion valve opens.
