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Inboard universal joint (Rzeppa): 2.0 i16engine

Inboard universal joint (Rzeppa): 2.0 i16 engine

Dismantling in connection with replacement of rubber gaiter


Important

The universal joint is extremely sensitive to dirt and other foreign particles, as they can cause serious damage if allowed to get inside.



1. Clean the outside of the universal joint. Undo the clips securing the rubber gaiter. Remove the old grease from inside the rubber gaiter.

2. Clamp the end of the universal joint in a vice. Open the circlip and pull the drive shaft out of the joint.

3. Peel off the rubber gaiter.


To assemble



1. Fit a new rubber gaiter on the drive shaft.

2. Fit the inboard universal joint onto the drive shaft. Make sure it snaps into position. Try pulling it apart to check that it is properly secured.

3. Pack the universal joint with 120 grammes of fresh Molycote Rapid G VN2461C grease or the equivalent.

4. Position the new rubber gaiter correctly and secure it with new retaining clips.