Special Tools
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EL-38125-580 Terminal Release Tool Kit
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J-38125-10A Terminal Release Tool
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For equivalent regional tools, refer to Special Tools.
| Terminal Removal Procedure |
The following is the proper procedure for the repair of Weather Pack® Connectors.
| 1. |
Separate the connector halves (1). | |
| 2. |
Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1). | |
| 3. |
Grasp the wire and push the terminal to the forward most position. Hold the wire in this position. | |
| 4. |
Insert the Weather Pack® terminal removal tool J-38125-10A into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1). | |
| 5. |
Gently pull on the wire to remove the terminal through the back of the connector (2).
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| 6. |
Inspect the terminal and connector for damage. Repair as required. Refer to Repairing Connector Terminals
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| 7. |
Reform the lock tang (2) and reset terminal in connector body. | |
| 8. |
Close secondary locks and join connector halves. | |
| 9. |
Verify that circuit is complete and working satisfactorily. | |
| 10. |
Perform system check. | |
| 11. |
Repair the terminal by following the Repairing Connector Terminals procedure. | |
| 12. |
Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies. | |