FCI Connectors (Lever Lock) |
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EL-38125-580 Terminal Release Tool Kit
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J-38125-556 Terminal Release Tool
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J-38125-560 Terminal Release Tool
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Terminal Removal Procedure |
1. |
Slide the lever lock forward while pressing down on the lever lock release tab. |
2. |
The release tab is located on the top of the wiredress cover. |
3. |
View of connector in released position. |
4. |
Disconnect the connector from the component. |
5. |
Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover. |
6. |
Use a small flat-blade tool to slide the terminal position assurance (TPA) up one notch on both ends of the connector. The TPA is located underneath the wire dress cover. |
7. |
For the larger terminals insert the J-38125-556 tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J-38125-560 tool to release the terminals by inserting the tool into the terminal release cavity. |
8. |
While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector. |
9. |
Repair the terminal by following the Repairing Connector Terminals procedure. |
10. |
Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies. |