Tyco/AMP Connectors (102-Way Inline) |
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EL-38125-580 Terminal Release Tool Kit
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J-38125-11A Terminal Release Tool
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J-38125-212 Terminal Release Tool
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J-38125-216Terminal Release Tool
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J-38125-221 Terminal Release Tool
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J-38125-560 Terminal Release Tool
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J-38125-566 Terminal Release Tool
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Terminal Removal Procedure |
1. |
Pull the locking lever to the 90 degree position from the connector body. |
2. |
With the locking lever in the 90 degree position and the male connector body separated, it can be slid outward for removal. |
3. |
Slide the male connector body out away from the guide plates. |
4. |
Using terminal release tool J-38125-11A or equivalent, remove the TPA from the connector body. |
5. |
Using terminal release tool J-38125-566, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body. |
6. |
Using terminal release tool J-38125-560, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body. |
7. |
Using terminal release tool J-38125-221, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body. |
8. |
The female connector body may have an additional connector hooked to the edge of the body. Use terminal release tool J-38125-11A or equivalent to release the locking tab and slide the connector off the female body. |
9. |
Move the locking lever 180 degrees from the connected position. |
10. |
With the locking lever in the 180 degree position the guide plates can be removed from the connector body.
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11. |
Using terminal release tool J-38125-11A or equivalent, remove the TPA from the connector body. |
12. |
Using terminal release tool J-38125-216, lift the terminal plate past the terminals and out of the connector body cavity. |
13. |
Terminal plate will bind slightly on each corner. |
14. |
Using terminal release tool J-38125-221, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body. |
15. |
Using terminal release tool J-38125-212, press the prongs into the holes each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body. |
16. |
Using terminal release tool J-38125-560, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body. |
17. |
Press the terminal plate back into the female connector to the preset position. The plate will bind slightly on each corner. |
18. |
With the locking lever in the 180 degree position, align the guide plates to mesh with the gears on the locking lever. |
19. |
Slide the male connector body back inward toward the guide plates. |
20. |
With the locking lever in the 90 degree position and the male connector body connected, it can be slid inward for assembly. |
21. |
Move the lever into the locked position or in the assembled position. This will pull the male connector down into the female connector.
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22. |
Repair the terminal by following the Repairing Connector Terminals procedure. |
23. |
Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies. |